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1.
Characterization of Effective Parameters in Abrasive Waterjet Rock Cutting   总被引:2,自引:1,他引:1  
The rock cutting performance of an abrasive waterjet is affected by various parameters. In this study, rock cutting tests are conducted with different energy (i.e., water pressure, traverse speed, and abrasive feed rate), geometry (i.e., standoff distance), and material parameters [i.e., uniaxial compressive strength (UCS)]. In particular, experimental tests are carried out at a long standoff distance (up to 60 cm) to consider field application. The effective parameters of the rock cutting process are identified based on the relationships between the cutting performance indices (depth, width, and volume) and parameters. In addition, the cutting efficiency is analyzed with effective parameters as well as different pump types and the number of cutting passes considering the concept of kinetic jet energy. Efficiency analysis reveals that the cutting depth efficiency tends to increase with an increase in the water pressure and traverse speed and with a decrease in the standoff distance and UCS. Cutting volume efficiency strongly depends on standoff distance. High efficiency of cutting volume is obtained at a long standoff distance regardless of the pump type. The efficiency analysis provides a realistic way to optimize parameters for abrasive waterjet rock excavation.  相似文献   

2.
张建明  唐志成  刘泉声 《岩土力学》2015,36(Z2):595-602
单轴压缩强度是岩石工程建设中广泛使用的力学参数,直接确定单轴压缩强度相对耗时且较为麻烦。点荷载试验可以间接估算岩石的单轴压缩强度(UCS),试验方式简洁。通过收集到的岩浆岩点荷载试验成果,分析结果表明,(1)大部分转换公式在点荷载强度指数较大时得到偏高的单轴压缩强度值,特别是对部分幂函数;(2)ISRM(American Society for Testing and Materials)建议的取值范围仍然高估了岩石的单轴压缩强度值。为更准确地估算岩石的单轴压缩强度,建议采用点荷载强度指数 的二次函数(见式(1))估算岩石的单轴压缩强度,适用范围为0.0 MPa < <15.0 MPa。  相似文献   

3.
This paper presents an experimental study on the sawing of granitic rocks by circular diamond sawblades. The influence of the operating variables and rock properties on the specific energy were initially investigated and analyzed. To determine the most significant operating variables and rock properties influencing the specific energy, statistical analyses were then employed and the models were built for the estimation of specific energy depending on the operating variables and the rock properties. Moreover, the derived models were validated through statistical tests such as the determination coefficient, t-test, F-test, and residuals. The results indicated that the specific energy decreased with the decreasing of peripheral speed and the increasing of traverse speed, cutting depth, and flow rate of cooling fluid, respectively. It was concluded that, rather than the physico-mechanical properties, the mineralogical properties were the dominant rock properties affecting the specific energy. Additionally, the peripheral speed was statistically determined as the most significant operating variable affecting the specific energy. The peripheral speed was followed by the cutting depth, traverse speed, and flow rate of cooling fluid with respect to their level of significance on the specific energy. Furthermore, the model results revealed that the developed models have high potentials as a guidance for practical applications.  相似文献   

4.
The specific energy (SE) is the most important parameter to estimate the energy consumption in tunnel boring machines (TBMs). It is defined as the amount of required energy to excavate a unit volume of rock mass which used to predict the performance of TBMs. Several models are used to estimate the SE based on different parameters such as the rock mass properties, disc cutter dimensions and cutting geometry. The aim of this work is to propose new relations between the SE and the strain energy of rock mass (W) using the geological mappings of rock mass and TBM operational parameters from Amir-Kabir Water Transferring Tunnel of Iran. W is an appropriate criterion to estimate SE because it is a function of different parameters such as rock mass behavior, pre and post failure properties and peak and residual strains. In this study, to increase the correlation coefficient of relation between the mentioned parameters, the rock mass is classified in two methods, in the first method according to the geological strength index (GSI) all data is classified in three classes such as weak, fair and good and in the second method using the drop to deformation modulus ratio (η) the classification of data is performed in three classes such as η < 0.05, 0.05 ≤ η < 10 and η ≥ 10. The results show that there are direct relations between both parameters. It is suggested to estimate SE in all rock mass classes using the proposed relations based on GSI classification.  相似文献   

5.
The uniaxial compressive strength (UCS) of rocks is a critical parameter required for most geotechnical projects. However, it is not always possible for direct determination of the parameter. Since determination of such a parameter in the lab is not always cost and time effective, the aim of this study is to assess and estimate the general correlation trend between the UCS and indirect tests or indexes used to estimate the value of UCS for some granitoid rocks in KwaZulu-Natal. These tests include the point load index test, Schmidt hammer rebound, P-wave velocity (Vp) and Brazilian tensile strength (σt). Furthermore, it aims to assess the reliability of empirical equations developed towards estimating the value of UCS and propose useful empirical equations to estimate the value of UCS for granitoid rocks. According to the current study, the variations in mineralogy, as well as the textural characteristics of granitoid rocks play an important role in influencing the strength of the rock. Simple regression analyses exhibit good results, with all regression coefficients R2 being greater than 0.80, the highest R2 of 0.92 being obtained from UCS versus σt. Comparison of equations produced in the current study as well as empirical equations derived by several researchers serves as a validation. Also illustrate that the reliability of such empirical equations are dependent on the rock type as well as the type of index tests employed, where variation in rock type and index tests produces different values of UCS. These equations provide a practical tool for estimating the value of UCS, and also gives further insight into the controlling factors of the strength of the granitoid rocks, where the strength of a rock is a multidimensional parameter.  相似文献   

6.
Mono-wire block cutting machines that cut with a diamond wire can be used for squaring natural stone blocks and the slab-cutting process. The efficient use of these machines reduces operating costs by ensuring less diamond wire wear and longer wire life at high speeds. The high investment costs of these machines will lead to their efficient use and reduce production costs by increasing plant efficiency. Therefore, there is a need to investigate the cutting performance parameters of mono-wire cutting machines in terms of rock properties and operating parameters. This study aims to investigate the effects of the wire rotational speed (peripheral speed) and wire descending speed (cutting speed), which are the operating parameters of a mono-wire cutting machine, on unit wear and unit energy, which are the performance parameters in mono-wire cutting. By using the obtained results, cuttability charts for each natural stone were created on the basis of unit wear and unit energy values, cutting optimizations were performed, and the relationships between some physical and mechanical properties of rocks and the optimum cutting parameters obtained as a result of the optimization were investigated.  相似文献   

7.
In a processing plant, natural stone can be cut by methods such as circular sawing (CS), frame sawing (FS), water jet cutting (WJC) and abrasive water jet cutting (AWJC). The efficiency of cutting systems can be compared using various parameters. In this study, the specific energy values were determined and compared to evaluate the efficiency of rock-cutting methods. Rock-cutting experiments were performed on 12 different types of rock samples using a circular sawing machine and an AWJC machine. The experimental results showed that the specific energy values in AWJC were generally higher than in CS. In addition, the relationships between specific energy values and rock properties were explained in this study. The Shore hardness and abrasion resistance were found to be strongly related to the specific energy values, and according to these parameters prediction charts of specific energy values were created.  相似文献   

8.
Summary. Specific cutting energy (SE) has been widely used to assess the rock cuttability for mechanical excavation purposes. Some prediction models were developed for SE through correlating rock properties with SE values. However, some of the textural and compositional rock parameters i.e. texture coefficient and feldspar, mafic, and felsic mineral contents were not considered. The present study is to investigate the effects of previously ignored rock parameters along with engineering rock properties on SE. Mineralogical and petrographic analyses, rock mechanics, and linear rock cutting tests were performed on sandstone samples taken from sites around Ankara, Turkey. Relationships between SE and rock properties were evaluated using bivariate correlation and linear regression analyses. The tests and subsequent analyses revealed that the texture coefficient and feldspar content of sandstones affected rock cuttability, evidenced by significant correlations between these parameters and SE at a 90% confidence level. Felsic and mafic mineral contents of sandstones did not exhibit any statistically significant correlation against SE. Cementation coefficient, effective porosity, and pore volume had good correlations against SE. Poisson’s ratio, Brazilian tensile strength, Shore scleroscope hardness, Schmidt hammer hardness, dry density, and point load strength index showed very strong linear correlations against SE at confidence levels of 95% and above, all of which were also found suitable to be used in predicting SE individually, depending on the results of regression analysis, ANOVA, Student’s t-tests, and R2 values. Poisson’s ratio exhibited the highest correlation with SE and seemed to be the most reliable SE prediction tool in sandstones.  相似文献   

9.
Specific energy (SE) measurements of circular saws were conducted on 12 different carbonate rocks. Rock samples were collected from the factories for laboratory tests. Bulk density, apparent porosity, uniaxial compressive strength, Brazilian tensile strength, flexural strength, Schmidt rebound hardness, Shore hardness, point load strength index, Los Angeles abrasion values, and P-wave velocity values were determined in the laboratory. SE and rock properties were evaluated using simple regression analysis and empirical equations were developed. The equations were verified by statistical tests. Regression analysis showed that high correlations exist between SE and uniaxial compressive strength, Shore and Schmidt hardness, bulk density, apparent porosity, and flexural strength. It was found that the SE value of rocks in cutting process was highest for those rocks having the high density, compressive strength, flexural strength, Schmidt and Shore hardness, point load strength index, and P-wave velocity values.  相似文献   

10.
Summary  Basic principles of the theory of rock cutting with rolling disc cutters are used to appropriately reduce tunnel boring machine (TBM) logged data and compute the specific energy (SE) of rock cutting as a function of geometry of the cutterhead and operational parameters. A computational code written in Fortran 77 is used to perform Kriging predictions in a regular or irregular grid in 1D, 2D or 3D space based on sampled data referring to rock mass classification indices or TBM related parameters. This code is used here for three purposes, namely: (1) to filter raw data in order to establish a good correlation between SE and rock mass rating (RMR) (or tunnelling quality index Q) along the chainage of the tunnel, (2) to make prediction of RMR, Q or SE along the chainage of the tunnel from boreholes at the exploration phase and design stage of the tunnel, and (3) to make predictions of SE and RMR or Q ahead of the tunnel’s face during excavation of the tunnel based on SE estimations during excavation. The above tools are the basic constituents of an algorithm to continuously update the geotechnical model of the rock mass based on logged TBM data. Several cases were considered to illustrate the proposed methodology, namely: (a) data from a system of twin tunnels in Hong Kong, (b) data from three tunnels excavated in Northern Italy, and (c) data from the section Singuerlin-Esglesias of the Metro L9 tunnel in Barcelona. Correspondence: G. Exadaktylos, Department of Mineral Resources Engineering, Technical University of Crete, Chania, Greece  相似文献   

11.
The uniaxial compressive strength (UCS) of intact rock, which can be estimated using relatively straightforward and cost-effective techniques, is one of the most practical rock properties used in rock engineering. Thus, constitutive laws to represent the strength and behavior of (intact) rock frequently use it, along with additional intrinsic rock properties. Although triaxial tests can be employed to obtain best-fit failure criterion parameters that provide best strength predictions, they are more expensive and require time-consuming procedures; as a consequence, they are often not readily available at early stages of a project. Based on the analysis of an extensive triaxial test database for intact rocks, we propose a simplified empirical failure criterion in which rock strength at failure is expressed in terms of confining stress and UCS, with a new parameter which can be directly estimated from the UCS for a specified rock type in the absence of triaxial test data. Performance of the proposed failure criterion is then tested for validation against experimental data for eight rock types. The results show that strengths of intact rock estimated by the proposed failure criterion are in good agreement with experimental test data, with small discrepancies between estimated and measurements strengths. Therefore, the proposed criterion can be useful for preliminary (triaxial) strength estimation of intact rocks when triaxial tests data are not available.  相似文献   

12.
As the use of mechanical excavation in tunneling and mining activities expands, so has the use of disc cutters in various ground conditions. The impact of moisture content on rock behavior and rock excavation by disc cutters is examined in this study. This was done through a series of full-scale cutting tests using a 292 mm (11.5 in.) disc cutter in a moderate strength sandstone. The muck from the cutting tests was used to determine coarseness index (CI) and absolute size constant (x′). x′ was calculated using Rosin–Rammler distribution (or Weibull) curve, a statistical technique to look at the fragmented rock products. This approach is very popular among the mineral-processing professionals for the evaluation of the particle sizes of the comminution products. x′ and CI show a reasonable correlation with the specific energy of cutting and production rate. Both of these indicators were found to be dependent on the cut spacing and the interaction between the adjacent cuts, as anticipated. This paper explains the background information on this topic, reviews the laboratory testing, and offers analysis of the results of grain size distribution and its relationship with specific energy and cutting geometry. It should be noted that the experimental program was limited to only one rock type and additional testing on the other rock types is required to expand the results of the current study.  相似文献   

13.
The competency of any TBM in any geological condition is determined by a rock or rock mass breakage process. A 12.24 km long tunnel between Maroshi and Ruparel College was excavated by Brihanmumbai municipal corporation (BMC) to improve water supply system of greater Mumbai, India, using open-type hard rock tunnel boring machines (TBMs). In this paper an attempt has been made to establish the relationship between rock mass characteristics i.e. RMR and UCS of the Deccan trap rocks and TBMs performance characteristics for 5.83 km long Maroshi–Vakola tunnel section of the Maroshi–Ruparel college tunnel project. To analyze the effect of variable rock mass conditions on the TBM performance, the operating parameters i.e. thrust force, torque and RPM of the machine, were recorded and intact rock strength was determined. The effect of rock mass properties on machine penetration rate (PR) and the relation with other operational parameters were analyzed. The rock strength affects the rock behaviour under compression. When the rolling cutters indent the rock, the stress exerted must be higher than the rock strength i.e.; the rock strength is directly relevant to the performance of TBM. Studies show that the penetration rate decreases with increase in uniaxial compressive strength (UCS). The comparison of measured penetration rate with empirical model developed by Graham, in which, the penetration rate is computed using UCS and average thrust per cutter, showed good agreement with coefficient of determination (R2), i.e. 0.97. The study shows that the TBM performance was maximum in rock mass rating (RMR) range from 40 to 75, while slower penetration was recorded both in very poor and very good rock masses.  相似文献   

14.
Shore hardness has been used to estimate several physical and mechanical properties of rocks over the last few decades. However, the number of researches correlating Shore hardness with rock cutting performance is quite limited. Also, rather limited researches have been carried out on predicting the performance of chain saw machines. This study differs from the previous investigations in the way that Shore hardness values (SH1, SH2, and deformation coefficient) are used to determine the field performance of chain saw machines. The measured Shore hardness values are correlated with the physical and mechanical properties of natural stone samples, cutting parameters (normal force, cutting force, and specific energy) obtained from linear cutting tests in unrelieved cutting mode, and areal net cutting rate of chain saw machines. Two empirical models developed previously are improved for the prediction of the areal net cutting rate of chain saw machines. The first model is based on a revised chain saw penetration index, which uses SH1, machine weight, and useful arm cutting depth as predictors. The second model is based on the power consumed for only cutting the stone, arm thickness, and specific energy as a function of the deformation coefficient. While cutting force has a strong relationship with Shore hardness values, the normal force has a weak or moderate correlation. Uniaxial compressive strength, Cerchar abrasivity index, and density can also be predicted by Shore hardness values.  相似文献   

15.
Uniaxial compressive strength (UCS) of an intact rock is an important geotechnical parameter for engineering applications. Using standard laboratory tests to determine UCS is a difficult, expensive and time-consuming task. The main purpose of this study is to develop a general model for predicting UCS of limestone samples and to investigate the relationships among UCS, Schmidt hammer rebound and P-wave velocity (V P). For this reason, some samples of limestone rocks were collected from the southwestern Iran. In order to evaluate a correlation, the measured and predicted values were examined utilizing simple and multivariate regression techniques. In order to check the performance of the proposed equation, coefficient of determination (R 2), root-mean-square error, mean absolute percentage error, variance accounts for (VAF %), Akaike Information Criterion and performance index were determined. The results showed that the proposed equation by multivariate regression could be applied effectively to predict UCS from its combinations, i.e., ultrasonic pulse velocity and Schmidt hammer hardness. The results also showed that considering high prediction performance of the models developed, they can be used to perform preliminary stages of rock engineering assessments. It was evident that such prediction studies not only provide some practical tools but also contribute to better understanding of the main controlling index parameters of UCS of rocks.  相似文献   

16.
A reliable and accurate prediction of the tunnel boring machine(TBM) performance can assist in minimizing the relevant risks of high capital costs and in scheduling tunneling projects.This research aims to develop six hybrid models of extreme gradient boosting(XGB) which are optimized by gray wolf optimization(GWO), particle swarm optimization(PSO), social spider optimization(SSO), sine cosine algorithm(SCA), multi verse optimization(MVO) and moth flame optimization(MFO), for estimation of the TBM penetration rate(PR).To do this, a comprehensive database with 1286 data samples was established where seven parameters including the rock quality designation, the rock mass rating, Brazilian tensile strength(BTS), rock mass weathering, the uniaxial compressive strength(UCS), revolution per minute and trust force per cutter(TFC), were set as inputs and TBM PR was selected as model output.Together with the mentioned six hybrid models, four single models i.e., artificial neural network, random forest regression, XGB and support vector regression were also built to estimate TBM PR for comparison purposes.These models were designed conducting several parametric studies on their most important parameters and then, their performance capacities were assessed through the use of root mean square error, coefficient of determination, mean absolute percentage error, and a10-index.Results of this study confirmed that the best predictive model of PR goes to the PSO-XGB technique with system error of(0.1453, and 0.1325), R~2 of(0.951, and 0.951), mean absolute percentage error(4.0689, and 3.8115), and a10-index of(0.9348, and 0.9496) in training and testing phases, respectively.The developed hybrid PSO-XGB can be introduced as an accurate, powerful and applicable technique in the field of TBM performance prediction.By conducting sensitivity analysis, it was found that UCS, BTS and TFC have the deepest impacts on the TBM PR.  相似文献   

17.
悬臂式隧道掘进机的工作性能一般采用其进行隧道铣挖的瞬时切割速率来综合度量,它是其进行隧道铣挖施工的适应性及其设备选型的重要依据。为了预测悬臂式隧道掘进机铣挖瞬时切割速率,结合其主要受隧道围岩岩性与施工设备条件控制的特点,本文首先选取岩石单轴抗压强度、岩石质量指标和悬臂式隧道掘进机截割功率作为预测指标,建立出铣挖瞬时切割速率预测模型;然后,考虑影响因素的模糊不确定性特点,提出基于模糊推理理论(包括模糊化、模糊规则库、模糊推理机和去模糊化)的铣挖瞬时切割速率预测方法。该方法不仅可全面反映隧道围岩岩性及施工设备条件的影响,还可反映相应各影响因素的模糊不确定性。最后,通过与现有方法分析和实测结果的比较分析,表明了本文模型与方法的合理与可行性。  相似文献   

18.
李文  谭卓英 《岩土力学》2016,37(Z2):381-387
传统获取岩石单轴抗压强度参数需要钻进取样、加工制作等严格的试验步骤,需要建立一种参数易于获取且准确的岩石单轴抗压强度预测公式。基于岩石物理力学参数的内在联系,建立了岩石单轴抗压强度与岩石P波模量的关系式。根据英安斑岩和页岩两种岩石的干密度、P波速度及单轴抗压强度的测试数据,采用线性拟合的方法建立了岩石基于P波模量的单轴抗压强度预测公式,并采用统计检验的方法对上述预测公式与传统基于P波速度的预测公式进行了对比分析。结果表明,所建立的强度预测通式简单、精度高,模量容易获取,具有很强的实用性。  相似文献   

19.
较硬地层中旋进触探技术应用可行性研究   总被引:2,自引:0,他引:2  
宋玲  李宁  刘奉银 《岩土力学》2011,32(2):635-640
为了突破由于静力触探机械动力不足而使触探技术无法应用到较硬土层或软岩的限制,对墙体砌块试样用角片式探头在室内旋进式触探仪上进行不同探入速度和旋转速度控制条件下的试验,以模拟较硬地层的旋进式触探试验。测试所得的轴向压力和扭矩值随探入深度的变化可分成3个阶段:初探段、上升段和平稳段。对试验结果进行比较分析,证实了将圆锥探头单纯地压入岩土体的方式,改变为具有切削功能的探头,被旋转压入岩土体的探入方式能在现有机械设备的探入动力条件下实现探头在较硬土层及软岩中探入。从理论和室内试验两方面验证了探入方式的改变是确保探头在坚硬黄土、冻土及软岩地区顺利平衡地探测的有效措施。  相似文献   

20.
Many surface and underground structures are constructed in heterogeneous rock formations. These formations have a combination of weak and strong rock layers. Due to the alternation of the weak and strong layers, selecting the equivalent and appropriate geomechanical parameters for these formations is challenging. One of these problems is choosing the equivalent strength (i.e., uniaxial compressive strength) of intact rock for a group of rocks. Based on the volume of weak and strong parts and their strength, the equivalent strength of heterogeneous rocks changes. Marinos and Hoek (Bull Eng Geol Environ 60(2):85–92, 2001) presented the “weighted average method” for defining the uniaxial compressive strength (UCS) of heterogeneous rock masses based on the volume of weak and strong parts. Laubscher (1977) used the volume ratio of the strength of a weak part to a strong part (UCS weak/UCS strong) to determine the equivalent strength. In this study, the two methods are compared and their validity is evaluated by experimental data and numerical analyses. The geomechanical parameters of two heterogeneous formations (Aghajari and Lahbari) in the west of Iran were estimated using these methods. The results of the present study obtained through numerical analyses using particle flow code are compared with those of previous studies and discussed. Laboratory and numerical results show UCS decrease and approach to weak strength with an increasing in volume of weak part. When strength ratio of strong to weak rock increase, equivalent strength decrease more severely. The findings show that Laubscher’s method gives more appropriate results than the weighted average method.  相似文献   

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