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1.
Empirical approaches for predicting fragmentation from blasting continue to play a significant role in the mining industry in spite of a number of inherent limitations associated with such methods. These methods can be successfully applied provided the users understand or recognize their limitations. Arguably, the most successful empirical based fragmentation models have been those applicable to surface blasting (e.g., Kuz-Ram/Kuznetsov based models). With widespread adoption of fragmentation assessment technologies in underground operations, an opportunity has arisen to extend and further develop these type approaches to underground production blasting.

This paper discusses the development of a new fragmentation modelling framework for underground ring blasting applications. The approach is based on the back-analysis of geotechnical, blasting and fragmentation data gathered at the Ridgeway sub level caving (SLC) operation in conjunction with experiences from a number of surface blasting operations.

The basis of the model are, relating a peak particle velocity (PPV) breakage threshold to a breakage uniformity index; modelling of the coarse end of the size distribution with the Rosin-Rammler distribution; and modelling the generation of fines with a newly developed approach that allows the prediction of the volume of crushing around blastholes.

Preliminary validations of the proposed model have shown encouraging results. Further testing and validation of the proposed model framework continues and the approach is currently being incorporated into an underground blast design and analysis software to facilitate its application.  相似文献   

2.
Understanding a quarry in terms of its potential for breakwater construction materials presents a special challenge for the engineering geologist. Unlike blasting in aggregates and mining operations, optimisation of the extraction process has a focus on the potential for production of large blocks for armourstone. These blocks weighing many tonnes are used for cover layers to resist wave action. The quarry-run is used for breakwater core. If the quarry has been developed as a source of materials dedicated to a breakwater construction project, the success of the project depends greatly on the blasting and production of rock sizes that are required and the avoidance of leaving a massive quantity of unused materials behind in the quarry after project completion. Prediction of in-situ block sizes such as from joint spacing data, provides the most critical input for the prediction of the blast pile block size distribution (BBSD), which in turn is a vital early design input if the constructed breakwater is to be economical as well as effective.This paper is part of a series of papers that introduces the coastal engineering motivation for this work on engineering geology, giving reasons why the prediction of the fragmentation curve of the blast products in a dedicated quarry is of such economic importance for breakwater projects. The first step towards blasted block size distribution (BBSD) prediction is the prediction of the in-situ block sized distribution (IBSD), the main subject of this paper. Drawing together research methods from the 1990s and the rock mechanics principles of discontinuity analysis, a practical step by step methodology for IBSD assessment that includes approaches that are not reliant on specialised computer software is presented. Continuing on the practical theme, a new extension of the volumetric joint count approach is suggested for IBSD prediction for the case when sparse borehole data is all that is available. A case study of IBSD assessment and the associated BBSD and blast assessment is presented from a Carboniferous limestone quarry. For clarity, details of blast design and yield curve prediction that are recommended for use in the context of armourstone production, have been presented in a companion paper. The Rosin-Rammler equation is used as an example form for the BBSD prediction of a dedicated quarry and the potential for breakwater project optimisation is illustrated. The final section sets out a method for directly comparing yield curves together with the demand for materials set by the breakwater design. On the same plot, sizes where there is a relative shortfall in production can be identified. The dependence of effective breakwater design on accurate quarry yield prediction and quarry blasting performance is discussed.  相似文献   

3.
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4.
Summary The purpose of this study is to statistically correlate the fragmentation gradient () and average fragment size () with the blasting test parameters for rock masses having different characteristics. Blasting tests were conducted in limestone exposed during the highway construction between Tarsus and Pozanti (Turkey). Three test sites were classified as poor rock, good rock, and very good rock according to their RMR ratings. The selected blasting test parameters that affect the degree of fragmentation were burden, bench height and ANFO charge. After each blast, the muckpiles were screened and fragment size distribution graphs were plotted. Yates' method was applied for experimental design and analysis of variance. The single and combined effects of blasting test parameters were analyzed through the Yates' tables and significant and non-significant treatment combinations were determined for different rock masses. Some conclusions drawn from this research are: 1. The increase of RMR ratings promotes fragmentation, hence, increases blasting efficiency. 2. In rock masses of low RMR ratings, the volume of broken material is large, but fragmentation into small sizes is low. The opposite is true for rock masses of high RMR ratings. 3. The length of charge column is the significant factor affecting the average fragment size regardless the type of rock mass and is more significant in very good quality rock mass.  相似文献   

5.
Blast design is a critical factor dominating fragmentation and cost of actual bench blasts. However, due to the varying nature of rock properties and geology as well as free surface conditions, reliable theoretic formulae are still unavailable at present and in most cases blast design is carried out by personal experience. As an effort to find a more scientific and reliable tool for blast design, a computer-aided bench blast design and simulation system, the BLAST-CODE model, is developed for Shuichang surface mine, Mining Industry Company of the Capital Iron and Steel Corporation Beijing. The BLAST-CODE model consists of a database representing geological and topographical conditions of the mine and the modules Frag + and Disp + for blast design and prediction of resultant fragmentation and displacement of rock mass. The two modules are established in accordance with cratering theory qualitatively and modified quantitatively by regression of the data collected from 85 bench blasting practices conducted in 3 mines of the Shuichang surface mine. Blasting parameters are selected based upon quantitative and comprehensive evaluation on the effect of the factors such as rock properties, geology, free surface conditions and detonation characteristics of the explosive products in use. In order to ensure practicality and reliability of the system, the BLAST-CODE model allows automatic adjustment to the selected parameters such as burden B and spacing S as well as explosive charge amount Q of any blasthole under irregular topographic and/or varying blastability conditions of the rock mass to be blasted. Simulation of the BLAST-CODE model includes prediction of fragmentation and displacement that are demonstrated in terms of swell factor, characteristic rock size x c and size distribution coefficient n by Rossin-Ramler's equation, and 3-dimentional muck pile profile. The BLAST-CODE model also permits interactive parameter selection based on comparison of the predicted fragmentation and displacement as well as the cost for drilling, explosives, and accessories until the most effective option can be selected.  相似文献   

6.
Air gap in an explosive column has long been applied in open-pit blasting as a way of reducing explosive charge, vibration, fly rock and improve fragment size. In conventional blasting a greater amount of explosive energy is lost in the generation of oversize fragments. Oversize fragments reduces loading and hauling efficiencies of equipment which requires secondary blasting. Recurring oscillation of shock waves in the air gap increases the time over which it acts on the adjacent rock mass by factor of 2–5. Top air deck blasting technique trial conducted with an application of gas bags at Chimiwungo pit resulted in an improved fragmentation of about 94 % less than 950 mm. Results obtained from the analysis of muckpile images using split-desktop exhibited that the mean fragment size was 264.81 mm and F20, F80 and top-size were 41.99, 683.18 and 1454.69 mm respectively. Optimum crusher feed size was as large as 1200 mm and crushed down to the 40 mm and only a small percent of the material was above 1200 mm. Gas bag application resulted in a significant reduction in explosives load in production holes without loss in fragmentation or movement of the collar zone. This reduced total cost of charging as compared to conventional blasts with a variance of $20, powder factor was dropped to an average of 0.86 kg/bcm. The technique reduced the cost of bulk blend explosive by 15 %, reduced overall cost of charging per hole by 12 %, enhanced premature ejections. The overall blast results were satisfactory, 443,624 tonnes of blasted material from the block which represented 90 % of the total muckpile material was within 900 mm size. The overall muckpile blasted was well fragmented.  相似文献   

7.
Explosion gas plays an important role in rock mass fragmentation and cast in rock blasting. In this technical note, the discontinuous deformation analysis method is extended for bench rock blasting by coupling the rock mass failure process and the penetration effect of the explosion gas based on a generalized artificial joint concept to model rock mass fracturing. By tracking the blast chamber evolution dynamically, instant explosion gas pressure is derived from the blast chamber volume using a simple polytropic gas pressure equation of state and loaded on the blast chamber wall. A bench blasting example is carried out. The blast chamber volume and pressure time histories are obtained. The rock failure and movement process in bench rock blasting is reproduced and analysed.  相似文献   

8.
The efficiency of a blast depends very widely on three groups of parameters: rock mass, blast geometrical parameters and energy distribution in space (borehole bottom, column energy) and time (delays between holes and rows). According to the expected results from a blast, there are several definitions for the term efficiency. The criterion for the block size reduction in the muck pile is often considered as important, because generally it has a great influence on the efficiency of all the operations after the blast. In this paper, a new parameter for the assessment of the blast efficiency is proposed, based on the relative comparison of area delimited by the Rosin-Rammler curves of the in situ rock mass and of the muck pile. This parameter is then compared to others previously established, namely the fragmentation index (Aler et al. 1996) and the surface energy ratio (Hamdi et al. 2001).  相似文献   

9.
An extensive multivariate analysis procedure for prediction of blast fragmentation distribution is presented. Several blasts performed in various mines and rock formations in the world are brought together and evaluated. Blast design parameters, the modulus of elasticity, in situ block size are considered to perform multivariate analysis. The hierarchical cluster analysis is used to separate the blasts data into different groups of similarity. Group memberships were checked by the discriminant analysis. The multivariate regression analysis was applied to develop prediction equations for the estimation of the mean particle size of muckpiles. Two different prediction equations were developed based on the rock stiffness. Validation of the proposed equations on various mines is presented and the capability of the prediction equations was compared with one of the most applied fragmentation distribution models appearing in the blasting literature. Prediction capability of the proposed models was found to be strong. Diversity of the blasts data used is one of the most important aspects of the developed models. The models are not complex and suitable for practical use at mines. Copyright © 2010 John Wiley & Sons, Ltd.  相似文献   

10.
Vibrations due to production blasting can induce damage to the rock mass at large distances by altering larger geological structures, fault areas or other structures, where the orientation with respect to the mine geometry is unfavorable and can cause displacement of large rock volumes. Past occurrences of this nature in Escondida Mine placed geomechanical safety restrictions as to maximum allowable blast size in the northeast area of the mine. These restrictions limited the efficiency of drilling and blasting operations seriously limiting daily production. This is what prompted this study to attempt to increase shot size while reducing stability problems. This would permit keeping stable the slope over which the ore extraction belts are located, as well as the main access ramp to the mine. Using a rigorous and systematic instrumentation and monitoring effort of blasting vibrations at multiple locations with respect to an unstable location allowed the development of a database to establish acceptable vibrations limits. A parallel effort was the development and gauging of a mechanistic model for the prediction and simulation of blasting vibrations. Excellent results were obtained from a comparison between the measured and predicted results. This allowed the use of the gauged model to verify the practicality of increasing the shot size in the restricted blasting zones, without exceeding safe vibration limits. The practical success achieved using this research approach resulted in increased blasting size, with a consequent increase of blasted material per shot, and contributed to more flexible mining operations.  相似文献   

11.
Blasting is the primary comminution process in most mining operations. This process involves the highly complex and dynamic interaction between two main components. The first is the detonating explosive and the second is the rock mass into which the explosive is loaded. The mechanical properties of the rock material (such as dynamic strength, tensile strength, dynamic modulus and fracture toughness) are important considerations in understanding the blasting process. However, it is the characteristics of the geological defects (joints, foliation planes, bedding planes) within the rock mass that ultimately determine how effectively a blast performs in terms of fragmentation, all else being equal. The defect characteristics include, but are not limited to, their orientation, spacing, and mechanical properties. During the blasting process, some of the geotechnical characteristics of the rock mass are substantially changed. From the blasting outcome point of view, the most notable and important is the change in fragment size distribution that the rock mass undergoes. The pre-blast in situ defect-bounded block size distribution is transformed into the post-blast muckpile fragment size distribution. Consequently, it is fundamental to our understanding of and ability to predict the blasting process that both the blastability of a rock mass and its transformation into the fragment size distribution can be appropriately quantified.  相似文献   

12.
Summary. The operation of a digital image analysis system in a limestone quarry is described. The calibration of the system, required in order to obtain moderately reliable fragmentation values, is done from muckpile sieving data by tuning the image analysis software settings so that the fragmentation curve obtained matches as close as possible the sieving. The sieving data have also been used to extend the fragment size distribution curves measured to sizes below the system’s optical resolution and to process the results in terms of fragmented rock, discounting the material coming from a loose overburden (natural fines) that is cast together with the fragmented rock. Automatic and manual operation modes of the image analysis are compared. The total fragmentation of a blast is obtained from the analysis of twenty photographs; a criterion for the elimination of outlier photographs has been adopted using a robust statistic. The limitations of the measurement system due to sampling, image processing and fines corrections are discussed and the errors estimated whenever possible. An analysis of consistency of the results based on the known amount of natural fines is made. Blasts with large differences in the amount of fines require a differentiated treatment, as the fine sizes tend to be the more underestimated in the image analysis as they become more abundant; this has been accomplished by means of a variable fines adjustment factor. Despite of the unavoidable errors and the large dispersion always associated with large-scale rock blasting data, the system is sensitive to relative changes in fragmentation.  相似文献   

13.
One of the fundamental requirements for being able to optimise blasting is the ability to predict fragmentation. An accurate blast fragmentation model allows a mine to adjust the fragmentation size for different downstream processes (mill processing versus leach, for instance), and to make real time adjustments in blasting parameters to account for changes in rock mass characteristics (hardness, fracture density, fracture orientation, etc). A number of blast fragmentation models have been developed in the past 40 years such as the Kuz-Ram model [1]. Fragmentation models have a limited usefulness at the present time because: 1. The input parameters are not the most useful for the engineer to determine and data for these parameters are not available throughout the rock mass. 2. Even if the input parameters are known, the models still do not consistently predict the correct fragmentation. This is because the models capture some but not all of the important rock and blast phenomena. 3. The models do not allow for 'tuning' at a specific mine site. This paper describes studies that are being conducted to improve blast fragmentation models. The Split image processing software is used for these studies [2, 3].  相似文献   

14.
New Prediction Models for Mean Particle Size in Rock Blast Fragmentation   总被引：2，自引：1，他引：1  
The paper refers the reader to a blast data base developed in a previous study. The data base consists of blast design parameters, explosive parameters, modulus of elasticity and in situ block size. A hierarchical cluster analysis was used to separate the blast data into two different groups of similarity based on the intact rock stiffness. The group memberships were confirmed by the discriminant analysis. A part of this blast data was used to train a single-hidden layer back propagation neural network model to predict mean particle size resulting from blast fragmentation for each of the obtained similarity groups. The mean particle size was considered to be a function of seven independent parameters. An extensive analysis was performed to estimate the optimum value for the number of units for the hidden layer for each of the obtained similarity groups. The blast data that were not used for training were used to validate the trained neural network models. For the same two similarity groups, multivariate regression models were also developed to predict mean particle size. Capability of the developed neural network models as well as multivariate regression models was determined by comparing predictions with measured mean particle size values and predictions based on one of the most applied fragmentation prediction models appearing in the blasting literature. Prediction capability of the trained neural network models as well as multivariate regression models was found to be strong and better than the existing most applied fragmentation prediction model. Diversity of the blasts data used is one of the most important aspects of the developed models.  相似文献   

15.
A state-of-the-art review is conducted to highlight the fracture mechanism in rock blast and advantages and limitations of various methods in modelling it. A hybrid finite-discrete element method (FEM-DEM) is implemented to simulate rock fracture and resultant fragment muck-piling in various blasting scenarios. The modelled crushed, cracked and long radial crack zones are compared with those in literatures to calibrate the hybrid FEM-DEM. Moreover, the hybrid modelling reproduces the rock fragmentation process during blasting. It is concluded that the hybrid FEM-DEM is superior to continuous and discontinuous methods in terms of modelling dynamic fracture of rock under blast-induced impact load.  相似文献   

16.
It is a well known fact that rock mass properties influence the process of fragmentation considerably. Model blasts and field investigations were carried out to find the effects of rock mass quality and joint orientation on tunnel blasting. Propagation of shock waves are partially restricted by joint planes. It was observed that the blast results (i.e., average fragment size and depth and cross-sectional area of the broken zone) were considerably influenced by joint orientation. Accordingly, it has been concluded that loading equipment with a larger capacity and deeper blast holes are required in formations with joint planes perpendicular to the tunnel axis. The number of blast holes, however, should be greater when joints are parallel to the tunnel axis. Furthermore, the powder factor (kg/m3) has been found to be directly related to rock mass quality (Q). Optimisation of pull, powder factor and overbreak is required in the case of weak formations with joints perpendicular to the tunnel axis. The use of contour blasting technique seems to be essential in poor and fair rock masses to minimise the overbreak, reduce the support cost and improve the stability of the opening.  相似文献   

17.
In blasting with air decks, repeated oscillation of shock waves within the air gap increases the time over which it acts on the surrounding rock mass by a factor at between 2 and 5. The ultimate effect lies in increasing the crack network in the surrounding rock and reducing the burden movement. Trials of air deck blasting in the structurally unfavourable footwall side of an open pit manganese mine has resulted in substantial improvements in fragmentation and blast economics. Better fragmentation resulted in improved shovel loading efficiency by 50–60%. Secondary blasting was almost eliminated. Use of ANFO explosive with this technique reduced explosive cost by 31.6%. Other benefits included reductions in overbreak, throw and ground vibration of the order of 60–70, 65–85 and 44% respectively. This paper reviews the theory of air deck blasting and describes in detail the air deck blast trials conducted in a manganese open pit mine in India. The blast performance data have been analysed to evaluate the benefits of air decking over conventional blasting.  相似文献   

18.
论岩体爆破地质力学及爆破性分级   总被引：1，自引：0，他引：1       下载免费PDF全文
张克利 《地质科学》1990,(2):194-199
本文对岩体爆破地质力学问题进行了论证。岩体的爆破性按岩体结构类型、地应力特征和爆破震动的影响可分为五类:1.极难爆(整体状结构);2.难爆(块状结构);3.中等(裂隙块状结构、碎裂结构);4.易爆(层状碎裂结构、软弱层状结构);5.极易爆(松散结构、松软结构)。  相似文献   

19.
Summary  Size distributions of fragments of crushed rock in conveyor belts and of blasted rock in a muckpile obtained by sieving are compared with the size distributions obtained by digital image analysis of photographs of the same materials taken on-site. Several calculation methods are tested, based on the raw distribution of fragment areas and on the volume-transformed ones. The influence of the calibration of the system on the results and the performance of the system in a non-calibrated mode are evaluated. The capacity of some distributions (Rosin-Rammler, Swebrec and lognormal) to fit the data in the coarse region (where particles can be delineated, i.e. discriminated individually) and to extrapolate to the non-delineated fines (where particles cannot be outlined and their contour delineated) is assessed. The error between the sizes measured and the sizes of the reference distributions (determined by sieving) increases from the coarse to the fines region. The maximum error at a given size depends primarily on its value relative to the fines cut-off (FCO) of the image analysis. In general, at sizes greater than the FCO, where the system is able to delineate fragments reliably, both volume and surface-based, calibrated, calculations can determine the sizes with maximum error expectancy of about 30%. Below the FCO, only the calibrated, volume calculation maintains a maximum error of 30%, down to sizes of about one fourth the FCO, rapidly increasing for smaller sizes. Where the calibration is done based on data above the FCO, errors can be large below this point, in excess of 80% at sizes half the FCO. In the fines range (sizes smaller than 0.2 times the FCO) the maximum errors can be close to or greater than 100% for most of the calculations and function fittings. Of the distributions tested, all of them are acceptable at sizes above the FCO; below that, the Swebrec function seems to adapt better towards the fines than the Rosin-Rammler and lognormal. Correspondence: José A. Sanchidrián, Universidad Politécnica de Madrid, E.T.S.I. Minas, Rios Rosas 21, 28003 Madrid, Spain  相似文献   

20.
A new site-specific vibration prediction equation was developed based on site measurement performed in a sandstone quarry. Also, several vibration prediction equations were compiled from the blasting literature and used to predict ground vibration for the studied quarry. By this way, site-specific equation created by regression analysis and the equations obtained from the blasting literature were compared in terms of prediction accuracy. Some of the equations obtained from the literature made better predictions than the site-specific equation created for the studied quarry. The prediction equations were grouped, and the effects of the rock formation and mine type on the prediction accuracy were investigated. Suitable error measures for evaluation of ground vibration prediction were examined in detail. A new general prediction equation was created using site factors (K, β) of the examined studies. The general equation was created using 17 prediction equations reported by blast researchers. Prediction capability of the general equation was found to be strong. Diversity of the blast data is one of the strongest features of the general equation.  相似文献   

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