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1.
The influence of air deck blasting on blast performance and blast economics and its feasibility has been studied in the production blasting of soft and medium strength sandstone overburden rocks in an open pit coal mine in India. The air deck blasting technique was very effective in soft and medium strength rocks. Its main effects resulted in reducing fines, in producing more uniform fragmentation and in improving blast economics. The fines were reduced by 60–70% in homogeneous sandstones. Oversize boulders were reduced by 80% and shovel loading efficiency was improved by 20–40% in blocky sandstones. The explosive cost was reduced by 10–35% dependent on the type of rock mass. Throw, backbreak and ground vibration were reduced by 10–35%, 50–80% and 30–94% respectively. For a particular rock mass and blast design environment, air deck length (ADL) significantly influenced the fragmentation. ADL as represented by air deck factor (ADF) in the range of 0.10–0.35 times the original charge length (OCL) produced optimum results. ADF beyond 0.35 resulted in poor fragmentation and in inadequate burden movement.  相似文献   

2.
Blast design is a critical factor dominating fragmentation and cost of actual bench blasts. However, due to the varying nature of rock properties and geology as well as free surface conditions, reliable theoretic formulae are still unavailable at present and in most cases blast design is carried out by personal experience. As an effort to find a more scientific and reliable tool for blast design, a computer-aided bench blast design and simulation system, the BLAST-CODE model, is developed for Shuichang surface mine, Mining Industry Company of the Capital Iron and Steel Corporation Beijing. The BLAST-CODE model consists of a database representing geological and topographical conditions of the mine and the modules Frag + and Disp + for blast design and prediction of resultant fragmentation and displacement of rock mass. The two modules are established in accordance with cratering theory qualitatively and modified quantitatively by regression of the data collected from 85 bench blasting practices conducted in 3 mines of the Shuichang surface mine. Blasting parameters are selected based upon quantitative and comprehensive evaluation on the effect of the factors such as rock properties, geology, free surface conditions and detonation characteristics of the explosive products in use. In order to ensure practicality and reliability of the system, the BLAST-CODE model allows automatic adjustment to the selected parameters such as burden B and spacing S as well as explosive charge amount Q of any blasthole under irregular topographic and/or varying blastability conditions of the rock mass to be blasted. Simulation of the BLAST-CODE model includes prediction of fragmentation and displacement that are demonstrated in terms of swell factor, characteristic rock size x c and size distribution coefficient n by Rossin-Ramler's equation, and 3-dimentional muck pile profile. The BLAST-CODE model also permits interactive parameter selection based on comparison of the predicted fragmentation and displacement as well as the cost for drilling, explosives, and accessories until the most effective option can be selected.  相似文献   

3.
In blasting with air decks, repeated oscillation of shock waves within the air gap increases the time over which it acts on the surrounding rock mass by a factor at between 2 and 5. The ultimate effect lies in increasing the crack network in the surrounding rock and reducing the burden movement. Trials of air deck blasting in the structurally unfavourable footwall side of an open pit manganese mine has resulted in substantial improvements in fragmentation and blast economics. Better fragmentation resulted in improved shovel loading efficiency by 50–60%. Secondary blasting was almost eliminated. Use of ANFO explosive with this technique reduced explosive cost by 31.6%. Other benefits included reductions in overbreak, throw and ground vibration of the order of 60–70, 65–85 and 44% respectively. This paper reviews the theory of air deck blasting and describes in detail the air deck blast trials conducted in a manganese open pit mine in India. The blast performance data have been analysed to evaluate the benefits of air decking over conventional blasting.  相似文献   

4.
One of the fundamental requirements for being able to optimise blasting is the ability to predict fragmentation. An accurate blast fragmentation model allows a mine to adjust the fragmentation size for different downstream processes (mill processing versus leach, for instance), and to make real time adjustments in blasting parameters to account for changes in rock mass characteristics (hardness, fracture density, fracture orientation, etc). A number of blast fragmentation models have been developed in the past 40 years such as the Kuz-Ram model [1]. Fragmentation models have a limited usefulness at the present time because: 1. The input parameters are not the most useful for the engineer to determine and data for these parameters are not available throughout the rock mass. 2. Even if the input parameters are known, the models still do not consistently predict the correct fragmentation. This is because the models capture some but not all of the important rock and blast phenomena. 3. The models do not allow for 'tuning' at a specific mine site. This paper describes studies that are being conducted to improve blast fragmentation models. The Split image processing software is used for these studies [2, 3].  相似文献   

5.
Summary The purpose of this study is to statistically correlate the fragmentation gradient () and average fragment size () with the blasting test parameters for rock masses having different characteristics. Blasting tests were conducted in limestone exposed during the highway construction between Tarsus and Pozanti (Turkey). Three test sites were classified as poor rock, good rock, and very good rock according to their RMR ratings. The selected blasting test parameters that affect the degree of fragmentation were burden, bench height and ANFO charge. After each blast, the muckpiles were screened and fragment size distribution graphs were plotted. Yates' method was applied for experimental design and analysis of variance. The single and combined effects of blasting test parameters were analyzed through the Yates' tables and significant and non-significant treatment combinations were determined for different rock masses. Some conclusions drawn from this research are: 1. The increase of RMR ratings promotes fragmentation, hence, increases blasting efficiency. 2. In rock masses of low RMR ratings, the volume of broken material is large, but fragmentation into small sizes is low. The opposite is true for rock masses of high RMR ratings. 3. The length of charge column is the significant factor affecting the average fragment size regardless the type of rock mass and is more significant in very good quality rock mass.  相似文献   

6.
Most blast fragmentation models assume the rock mass properties. explosive properties and blast design variables to be constants and uniformly distributed within a blast. However, in reality all these input variables vary within a blast resulting in variation in the resulting fragmentation size distribution. A stochastic modelling approach is introduced in this paper to quantify this variation. This technique takes the input variables as statistical distributions rather than constants and through several thousand iterations, generates a statistical representation of the expected fragmentation resulting from a poduction blast. A case study of three production blasts from a large open pit mine are presented and the modelled fragmentation 'envelope' shows good agreement with the fragmentation 'envelope' estimated from Split image analysis. The various blast-related parameters influence different parts of the fragmentation distribution, e.g., rock strength and explosive velocity of detonation have most impact on the fines. The technique is used to identify the parameters that have the greatest influence on various size fractions. Such an analysis will be useful to direct resources to efficiently minimise the variation.  相似文献   

7.
In the blasting operation, risk of facing with undesirable environmental phenomena such as ground vibration, air blast, and flyrock is very high. Blasting pattern should properly be designed to achieve better fragmentation to guarantee the successfulness of the process. A good fragmentation means that the explosive energy has been applied in a right direction. However, many studies indicate that only 20–30 % of the available energy is actually utilized for rock fragmentation. Involvement of various effective parameters has made the problem complicated, advocating application of new approaches such as artificial intelligence-based techniques. In this paper, artificial neural network (ANN) method is used to predict rock fragmentation in the blasting operation of the Sungun copper mine, Iran. The predictive model is developed using eight and three input and output parameters, respectively. Trying various types of the networks, it was found that a trained model with back-propagation algorithm having architecture 8-15-8-3 is the optimum network. Also, performance comparison of the ANN modeling with that of the statistical method was confirmed robustness of the neural networks to predict rock fragmentation in the blasting operation. Finally, sensitivity analysis showed that the most influential parameters on fragmentation are powder factor, burden, and bench height.  相似文献   

8.
A rockfall is a mass instability event frequently observed in road cuts, open pit mines and quarries, steep slopes and cliffs. After its detachment, the rock mass may disaggregate and break due to the impact with the ground surface, thus producing new rock fragments. The consideration of the fragmentation of the rockfall mass is critical for the calculation of the trajectories of the blocks and the impact energies and for the assessment of the potential damage and the design of protective structures. In this paper, we present RockGIS, a GIS-based tool that simulates stochastically the fragmentation of the rockfall, based on a lumped mass approach. In RockGIS, the fragmentation is triggered by the disaggregation of the detached rock mass through the pre-existing discontinuities just before the impact with the ground. An energy threshold is defined in order to determine whether the impacting blocks break or not. The distribution of the initial mass between a set of newly generated rock fragments is carried out stochastically following a power law. The trajectories of the new rock fragments are distributed within a cone. The fragmentation model has been calibrated and tested with a 10,000 m3 rockfall that took place in 2011 near Vilanova de Banat, Eastern Pyrenees, Spain.  相似文献   

9.
Summary This paper presents a rock mechanics design methodology applicable to steeply dipping orebodies typical of many underground hardrock mines. The first stage in the design process is the characterization of the rock mass using bothin situ and laboratory data. The effects of anisotropy on rock mass behaviour are discussed with reference to laboratory and field observations. The second stage involves the use of a number of selected numerical modelling techniques to investigate ground response in the near-field rock mass surrounding the mining excavations. This study shows that the use of several numerical methods in conjunction, allowing for the advantages of each method to be maximized, provides a more comprehensive analysis of the different facets of stope design. This approach differs from those in the literature which seek to compare the different numerical methods in order to select just one method best suited for a problem. The design methodology employed emphasizes the importance of developing an understanding of ground deformation mechanisms as opposed to predicting absolute behaviour.  相似文献   

10.
Explosion gas plays an important role in rock mass fragmentation and cast in rock blasting. In this technical note, the discontinuous deformation analysis method is extended for bench rock blasting by coupling the rock mass failure process and the penetration effect of the explosion gas based on a generalized artificial joint concept to model rock mass fracturing. By tracking the blast chamber evolution dynamically, instant explosion gas pressure is derived from the blast chamber volume using a simple polytropic gas pressure equation of state and loaded on the blast chamber wall. A bench blasting example is carried out. The blast chamber volume and pressure time histories are obtained. The rock failure and movement process in bench rock blasting is reproduced and analysed.  相似文献   

11.
This paper is an application of artificial neural networks (ANNs) in the prediction of the geometry of surface blast patterns in limestone quarries. The built model uses 11 input parameters which affect the design of the pattern. These parameters are: formation dip, blasthole diameter, blasthole inclination, bench height, initiation system, specific gravity of the rock, compressive and tensile strength, Young's modulus, specific energy of the explosive and the average resulting fragmentation size. Detailed data from a previous investigation were used to train and verify the network and predict burden and spacing of a blast. The built model was used to conduct parametric studies to show the effect of blasthole diameter and bench height on pattern geometry.  相似文献   

12.
Drilling and blasting is a major technology in mining since it is necessary for the initial breakage of rock masses in mining. Only a fraction of the explosive energy is efficiently consumed in the actual breakage and displacement of the rock mass, and the rest of the energy is spent in undesirable effects, such as ground vibrations. The prediction of induced ground vibrations across a fractured rock mass is of great concern to rock engineers in assessing the stability of rock slopes in open pit mines. The waveform superposition method was used in the Gol-E-Gohar iron mine to simulate the production blast seismograms based upon the single-hole shot vibration measurements carried out at a distance of 39 m from the blast. The simulated production blast seismograms were then used as input to predict particle velocity time histories of blast vibrations in the mine wall using the universal distinct element code (UDEC). Simulated time histories of particle velocity showed a good agreement with the measured production blast time histories. Displacements and peak particle velocities were determined at various points of the engineered slope. The maximum displacement at the crest of the nearest bench in the X and Y directions was 26 mm, which is acceptable in regard to open pit slope stability.  相似文献   

13.
Measurement and analysis of near-field blast vibration and damage   总被引:8,自引:0,他引:8  
Summary Blast vibration and its attenuation within the rock mass immediately adjacent to a blast hole (2–15 m) were monitored for a blast hole diameter of 100 mm and a 2.4 m column of an emulsion explosive charge. Peak particle velocities calculated from the measured accelerations were compared with predictions from the charge-weight scaling law using typical site parameters which would be adopted for many far-field vibration predictions. It was found that the vibration amplitudes predicted by the conventional charge-weight scaling law are significantly lower than measured values. Strain and strain rates at different monitoring holes were calculated from experimental data. Using attenuation analysis of different frequency bands of measured acceleration signals, it was found that blast vibration attenuation between 2 m and 4 m depended not only on frequency but also on amplitude. A failure wave was postulated based on observations at the monitoring hole 2 m from the blast. A blast damage zone was evaluated using borehole camera and cross hole seismic studies. The damage zone in the rock was also analysed according to acceleration waveforms measured at different monitoring locations. The use of different techniques to measure blast damage provided an accurate assessment of the blast damage volume.  相似文献   

14.
危岩是三峡库区主要地质灾害之一,现呈现出多发、频发的趋势。危岩的分类为坠落式、倾倒式和滑塌式。危岩的综合治理措施有清除、支撑、锚固、拦截、封填、灌浆、排水、防护网等。控爆技术,包括洞室控爆技术、深孔控爆技术、光面爆破、预裂爆破、浅眼循环控爆技术等,以及无声破碎和防护网,均适用于危岩排险工程。危岩的爆破不同于一般的工程爆破,针对不同的危岩类型采用不同的控爆技术和综合应用措施,可以充分保护母岩,稳定岩体,达到应急排险的目的。  相似文献   

15.
A fractal fragmentation model for rockfalls   总被引:1,自引:0,他引:1  
The impact-induced rock mass fragmentation in a rockfall is analyzed by comparing the in situ block size distribution (IBSD) of the rock mass detached from the cliff face and the resultant rockfall block size distribution (RBSD) of the rockfall fragments on the slope. The analysis of several inventoried rockfall events suggests that the volumes of the rockfall fragments can be characterized by a power law distribution. We propose the application of a three-parameter rockfall fractal fragmentation model (RFFM) for the transformation of the IBSD into the RBSD. A discrete fracture network model is used to simulate the discontinuity pattern of the detached rock mass and to generate the IBSD. Each block of the IBSD of the detached rock mass is an initiator. A survival rate is included to express the proportion of the unbroken blocks after the impact on the ground surface. The model was calibrated using the volume distribution of a rockfall event in Vilanova de Banat in the Cadí Sierra, Eastern Pyrenees, Spain. The RBSD was obtained directly in the field, by measuring the rock block fragments deposited on the slope. The IBSD and the RBSD were fitted by exponential and power law functions, respectively. The results show that the proposed fractal model can successfully generate the RBSD from the IBSD and indicate the model parameter values for the case study.  相似文献   

16.
The mechanism by which the explosive energy is transferred to the surrounding rock mass is changed in air-deck blasting. It allows the explosive energy to act repeatedly in pulses on the surrounding rock mass rather than instantly as in the case of concentrated charge blasting. The air-deck acts as a regulator, which first stores energy and then releases it in separate pulses. The release of explosion products in the air gap causes a decrease in the initial bore hole pressure and allows oscillations of shock waves in the air gap. The performance of an air-deck blast is basically derived from the expansion of gaseous products and subsequent multiple interactions between shock waves within an air column, shock waves and stemming base and shock waves and hole bottom. This phenomenon causes repeated loading on the surrounding rock mass by secondary shock fronts for a prolonged period. The length of air column and the rock mass structure are critical to the ultimate results. Several attempts have been made in the past to study the mechanism of air-deck blasting and to investigate its effects on blast performance but a clear understanding of the underlying mechanism and the physical processes to explain its actual effects is yet to emerge. In the absence of any theoretical basis, the air-deck blast designs are invariably carried out by the rules of thumb. The field trials of this technique in different blast environments have demonstrated its effectiveness in routine production blasting, pre-splitting and controlling over break and ground vibrations etc. The air-deck length appropriate to the different rock masses and applications need to be defined more explicitly. It generally ranges between 0.10 and 0.30 times the original charge length. Mid column air-deck is preferred over the top and bottom air-decks. Top air-deck is used especially in situations, which require adequate breakage in the stemming region. The influence of air-deck location within the hole on blast performance also requires further studies. This paper reviews the status of knowledge on the theory and practice of air-deck blasting in mines and surface excavations and brings out the areas for further investigation in this technique of blasting.  相似文献   

17.
This paper presents a numerical model for predicting the dynamic response of rock mass subjected to large‐scale underground explosion. The model is calibrated against data obtained from large‐scale field tests. The Hugoniot equation of state for rock mass is adopted to calculate the pressure as a function of mass density. A piecewise linear Drucker–Prager strength criterion including the strain rate effect is employed to model the rock mass behaviour subjected to blast loading. A double scalar damage model accounting for both the compression and tension damage is introduced to simulate the damage zone around the charge chamber caused by blast loading. The model is incorporated into Autodyn3D through its user subroutines. The numerical model is then used to predict the dynamic response of rock mass, in terms of the peak particle velocity (PPV) and peak particle acceleration (PPA) attenuation laws, the damage zone, the particle velocity time histories and their frequency contents for large‐scale underground explosion tests. The computed results are found in good agreement with the field measured data; hence, the proposed model is proven to be adequate for simulating the dynamic response of rock mass subjected to large‐scale underground explosion. Extended numerical analyses indicate that, apart from the charge loading density, the stress wave intensity is also affected, but to a lesser extent, by the charge weight and the charge chamber geometry for large‐scale underground explosions. Copyright © 2004 John Wiley & Sons, Ltd.  相似文献   

18.
Far-field peak particle velocity (PPV) measurements were made in the roof while blasting in coal development drivages at Tandsi Mine, Western Coalfields Limited, India. The roof was fragile at this mine and was posing constant support problems for mining, resulting in low productivity. The PPV measurements have been used to decipher the damage zone in the roof. The extent of damage obtained has been compared to establish the threshold limits for the damage zone. Conversely, the maximum charge per delay that can be exploded is calculated and a suitable blast design has been recommended for maintaining the roof stability and pull. A roof vibration predictor equation has been developed that shows a consistent trend indicating that it may have future use in a similar geo-mining setup. The blast pattern recommended has reduced the damage extent, though marginally, but helped in improving pull. Critical PPV for incipient rock damage in underground coal mine development drivages under fragile roof were computed. The PPV level for incipient crack growth was found to vary from 500 to 800 mm/s while for overbreak it varied from 800 to 1200 mm/s. It was also observed that the location of cut holes, charge concentration and firing sequence were found to be responsible for the difference in their damage potential.  相似文献   

19.
Theoretical Concept to Understand Plan and Design Smooth Blasting Pattern   总被引:1,自引:0,他引:1  
Considering different mechanical cutting tools for excavation of rock, drilling and blasting is said to be inexpensive and at the same time most acceptable and compatible to any geo-excavation condition. Depending upon strength properties of in-situ rock mass, characteristics of joint pattern and required quality of blasting, control blasting techniques viz., pre-split and smooth blasting are commonly implemented to achieve an undamaged periphery rock-wall. To minimize magnitude of damage or overbreak, the paper emphasized that in-situ stresses and re-distribution of stresses during the process of excavation should be considered prior to selection of explosive parameters and implementation of any suitable blast pattern. Rock structure being not massive in nature, the paper firstly explains the influence of discontinuities and design parameters on smooth-wall blasting. Considering the empirical equations for estimation of stress wave’s magnitude and its attenuation characteristics through transmitting medium, the paper has put forward a mathematical model for smooth blasting pattern. The model firstly illustrates that rock burden for each hole should be sub-divided into thin micro strips/slabs to understand the characteristics of wave transmission through the medium and lastly with the help of beam theory of structural dynamics have put forward a mathematical model to analyze and design an effective smooth blasting pattern to achieve an undamaged periphery rock-wall.  相似文献   

20.
Rock mass characterization using photoanalysis   总被引:3,自引:0,他引:3  
Summary Rock formations are distinguished from each other by measuring first the properties of the intact rock, and second those of the jointing. Whereas simple methods are available for measuring intact rock properties, those available for measuring jointing remain slow, expensive, and sometimes dangerous. Digitized photographs (photoanalysis) may provide a solution. In this paper, the new techniques of photoanalysis are reviewed together with applications, promising areas for research, and also some obstacles that remain to be overcome. Aspects of the rock mass that lend themselves to photoanalytical measurement include those of individual joints, such as persistence, orientation and roughness, and those relating to the mass as a whole, such as block size and the spacing or intensity of jointing. Photoanalysis can also be applied to measurement of blasting. It allows characterization of the rock about to be blasted, helping the engineer to predict fragmentation and to design an appropriate blasting pattern. Afterwards, the same methods can be used to measure fragmentation, overbreak and backbreak, for quality control and for diagnosis of problems.Presented at the 28th US ROck Mechanics Symposium, Tucson, Arizon, 29 June–1 July 1987.  相似文献   

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