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1.
Air gap in an explosive column has long been applied in open-pit blasting as a way of reducing explosive charge, vibration, fly rock and improve fragment size. In conventional blasting a greater amount of explosive energy is lost in the generation of oversize fragments. Oversize fragments reduces loading and hauling efficiencies of equipment which requires secondary blasting. Recurring oscillation of shock waves in the air gap increases the time over which it acts on the adjacent rock mass by factor of 2–5. Top air deck blasting technique trial conducted with an application of gas bags at Chimiwungo pit resulted in an improved fragmentation of about 94 % less than 950 mm. Results obtained from the analysis of muckpile images using split-desktop exhibited that the mean fragment size was 264.81 mm and F20, F80 and top-size were 41.99, 683.18 and 1454.69 mm respectively. Optimum crusher feed size was as large as 1200 mm and crushed down to the 40 mm and only a small percent of the material was above 1200 mm. Gas bag application resulted in a significant reduction in explosives load in production holes without loss in fragmentation or movement of the collar zone. This reduced total cost of charging as compared to conventional blasts with a variance of $20, powder factor was dropped to an average of 0.86 kg/bcm. The technique reduced the cost of bulk blend explosive by 15 %, reduced overall cost of charging per hole by 12 %, enhanced premature ejections. The overall blast results were satisfactory, 443,624 tonnes of blasted material from the block which represented 90 % of the total muckpile material was within 900 mm size. The overall muckpile blasted was well fragmented.  相似文献   

2.
Summary Formulation and case studies of a three dimensional kinematic model are presented. Thein situ overburden geometry can be simulated accurately and various initiation patterns of blasts can be modelled. The overburden geometry, hole patterns and explosive distribution are all explicit model inputs. Because the effect of explosive properties, rock mass condition and inter-row delay are very difficult to measure in terms of blast performance, these are represented in the model by control parameters which are left for calibration using field data. The output of the model is a three dimensional muckpile shape of any cross section and a contour map of grade distribution within the muckpile. Two case studies are presented which have shown that the model is a valuable tool for optimizing production blasting as well as for controlling grade dilution during blasting.  相似文献   

3.
Blasting is the primary comminution process in most mining operations. This process involves the highly complex and dynamic interaction between two main components. The first is the detonating explosive and the second is the rock mass into which the explosive is loaded. The mechanical properties of the rock material (such as dynamic strength, tensile strength, dynamic modulus and fracture toughness) are important considerations in understanding the blasting process. However, it is the characteristics of the geological defects (joints, foliation planes, bedding planes) within the rock mass that ultimately determine how effectively a blast performs in terms of fragmentation, all else being equal. The defect characteristics include, but are not limited to, their orientation, spacing, and mechanical properties. During the blasting process, some of the geotechnical characteristics of the rock mass are substantially changed. From the blasting outcome point of view, the most notable and important is the change in fragment size distribution that the rock mass undergoes. The pre-blast in situ defect-bounded block size distribution is transformed into the post-blast muckpile fragment size distribution. Consequently, it is fundamental to our understanding of and ability to predict the blasting process that both the blastability of a rock mass and its transformation into the fragment size distribution can be appropriately quantified.  相似文献   

4.
In the last decade, fragmentation prediction has been attempted by many researchers in the field of blasting. Kuznetsov developed an equation for the estimation of average fragment size, x 50 , based on explosive energy and powder factors. Cunningham introduced a uniformity index n as a function of drilling accuracy, blast geometry and a rock factor A associated with a “blastability index”, which can be calculated from the jointing, density and hardness of the blasted rock mass. Knowing the mean size and the uniformity index, a Rosin-Rammler distribution equation can then be derived for calculating the fragment size distribution in a blasted muckpile. Analysis of existing data has revealed serious discrepancies between actual and calculated uniformity indices. The current integrated approach combines the Kuznetsov or similar equation and a comminution concept like the Bond Index equation to enable the estimation of both the 50% and 80% passing sizes ( k 50 and k 80 ). By substituting these two passing sizes into the Rosin-Rammler equation, the characteristic size x c and the uniformity index n can be obtained to allow the calculation of various fragment sizes in a given blast. The effectiveness of this new fragmentation prediction approach has been tested using sieved data from small-scale bench blasts, available in the literature. This paper will cover all tested results and a discussion on the discrepancy between measurement and prediction due to possible energy loss during blasting.  相似文献   

5.
Summary The increasing range of explosive types and methods of initiation available to the blasting design engineer, and the possibilities of obtaining more detailed rock property data, require improvements in the precision of blasting design methods. Average design values, such as powder factor and specific charge, have little significance where rock properties vary in any lithological section of the blast. Application of the concept of incremental explosive energy distribution will increase the design sensitivity and control over blastability variations. In this paper the use of this concept is described for different levels of complexity. These range from the simple allocation of explosive energy for large rock sections, to the use of more complex energy attentuation functions to allocate incremental specific energy levels. Procedures to develop rock fragmentation predictions from such data are also outlined.  相似文献   

6.
岩石中柱状装药爆炸能量分布   总被引:21,自引:0,他引:21  
吴亮  卢文波  宗琦 《岩土力学》2006,27(5):735-739
岩石中装药爆炸产生的爆破能量可分为爆炸冲击波能量和爆生气体膨胀能量。对爆炸能量分布的理论分析有助于改善爆破效果,提高爆破质量。在柱状耦合装药情况下,分析了冲击波作用下岩石变形和破坏的特点、爆生气体对爆腔的扩腔作用,考虑了在岩体的损伤情况下爆生气体对裂纹的驱裂作用。计算结果表明:埋深在临界深度以下时,岩石中柱状装药爆破冲击波做功消耗的能量约占爆炸总能量的40 %,剩余爆生气体能量中用于扩腔和扩展主要裂隙的能量约占总能量的23 %,剩余大约37 %的能量中有小部分能量用于新增裂纹数目,而大部分损失掉了。  相似文献   

7.
爆炸荷载作用下裂隙岩体内损伤范围的观测研究   总被引:1,自引:0,他引:1  
夏红兵  徐颖  宗琦  傅菊根 《岩土力学》2007,28(4):795-798
通过电法CT成像技术,探测微量炸药爆炸前后裂隙岩体深孔之间电阻率的变化,查明探测切面内的岩体损伤裂隙发育形态和空间展布。通过实验可知:微量炸药爆炸后在裂隙岩体的炮孔深部可以形成一定范围、一定数量和一定宽度的裂隙,其中裂隙形成的区域主要集中在炮孔口深的2/3处,当炮孔深度3 m,装药量为330 g时,在眼深1.5~2.5 m处裂隙较为发育,炮孔间距为1.2 m~1.5 m时,可在岩体内部形成贯通裂隙。  相似文献   

8.
In the blasting operation, risk of facing with undesirable environmental phenomena such as ground vibration, air blast, and flyrock is very high. Blasting pattern should properly be designed to achieve better fragmentation to guarantee the successfulness of the process. A good fragmentation means that the explosive energy has been applied in a right direction. However, many studies indicate that only 20–30 % of the available energy is actually utilized for rock fragmentation. Involvement of various effective parameters has made the problem complicated, advocating application of new approaches such as artificial intelligence-based techniques. In this paper, artificial neural network (ANN) method is used to predict rock fragmentation in the blasting operation of the Sungun copper mine, Iran. The predictive model is developed using eight and three input and output parameters, respectively. Trying various types of the networks, it was found that a trained model with back-propagation algorithm having architecture 8-15-8-3 is the optimum network. Also, performance comparison of the ANN modeling with that of the statistical method was confirmed robustness of the neural networks to predict rock fragmentation in the blasting operation. Finally, sensitivity analysis showed that the most influential parameters on fragmentation are powder factor, burden, and bench height.  相似文献   

9.
In blasting with air decks, repeated oscillation of shock waves within the air gap increases the time over which it acts on the surrounding rock mass by a factor at between 2 and 5. The ultimate effect lies in increasing the crack network in the surrounding rock and reducing the burden movement. Trials of air deck blasting in the structurally unfavourable footwall side of an open pit manganese mine has resulted in substantial improvements in fragmentation and blast economics. Better fragmentation resulted in improved shovel loading efficiency by 50–60%. Secondary blasting was almost eliminated. Use of ANFO explosive with this technique reduced explosive cost by 31.6%. Other benefits included reductions in overbreak, throw and ground vibration of the order of 60–70, 65–85 and 44% respectively. This paper reviews the theory of air deck blasting and describes in detail the air deck blast trials conducted in a manganese open pit mine in India. The blast performance data have been analysed to evaluate the benefits of air decking over conventional blasting.  相似文献   

10.
Blasting has been the most frequently used method for rock breakage since black powder was first used to fragment rocks, more than two hundred years ago. This paper is an attempt to reassess standard design techniques used in blasting by providing an alternative approach to blast design. The new approach has been termed asymmetric blasting. Based on providing real time rock recognition through the capacity of measurement while drilling (MWD) techniques, asymmetric blasting is an approach to deal with rock properties as they occur in nature, i.e., randomly and asymmetrically spatially distributed. It is well accepted that performance of basic mining operations, such as excavation and crushing rely on a broken rock mass which has been pre conditioned by the blast. By pre-conditioned we mean well fragmented, sufficiently loose and with adequate muckpile profile. These muckpile characteristics affect loading and hauling [1]. The influence of blasting does not end there. Under the Mine to Mill paradigm, blasting has a significant leverage on downstream operations such as crushing and milling. There is a body of evidence that blasting affects mineral liberation [2]. Thus, the importance of blasting has increased from simply fragmenting and loosing the rock mass, to a broader role that encompasses many aspects of mining, which affects the cost of the end product. A new approach is proposed in this paper which facilitates this trend 'to treat non-homogeneous media (rock mass) in a non-homogeneous manner (an asymmetrical pattern) in order to achieve an optimal result (in terms of muckpile size distribution).' It is postulated there are no logical reasons (besides the current lack of means to infer rock mass properties in the blind zones of the bench and onsite precedents) for drilling a regular blast pattern over a rock mass that is inherently heterogeneous. Real and theoretical examples of such a method are presented.  相似文献   

11.
In this paper, an experimental methodology is presented using digital image techniques to assess the internal microcracks and to quantify the rock damage within rock cores. The second part of the work is devoted to the numerical estimation of the tensile blast induced damage evolution law. The set up methodology is then applied to a set of limestone cores which were sampled before and after a real field blast round. The image analysis algorithm which was developed during the present work is based on a segmentation technique that uses a particular thresholding. Petrographic parameters, such as crack number, orientation, extension, centroid position were computed as a first step aiming at a fine characterization of the cracked medium. The most important estimated parameter is the specific crack area which is defined as the ratio between the crack area and the total image area. This parameter was taken as the rock internal damage. A dynamic tensile damage ordinary partial differential equation is numerically solved and calibrated with the obtained data in order to derive a general blast induced damage evaluation law within the muckpile blocks. The application of the numerical algorithm to cores coming from sampled blocks before and after real field blasts allowed the estimation of damage parameter and dynamic stress evolution histories as well as an estimation of the microfracturing activation and growth energies used during the blast.  相似文献   

12.
为研究和探索爆炸荷载与岩体相互作用的本质,运用能量守恒、系统论和复杂性理论,阐述了岩体爆破过程中的几个重要问题,即炸药与岩体的相互匹配、岩体爆破的系统性和复杂性问题。  相似文献   

13.
Bench blasting has a long tradition and yet the mechanics of throw and muck-pile formation is not clearly understood. This educational paper addresses bench blasting and muck-pile formation in a very simplified manner: a two-block system with ensuing formation of a two-block muckpile is investigated. It will become apparent that the study of a two-block system is perfectly sufficient for a deeper understanding of the problem of the entire bench blast and muck-pile formation. Two approaches will be presented: the momentum or impact approach and the wave propagation approach. The movement of the individual blocks and the formation of a 'two-block muck-pile' will be studied for both approaches and the differences in the results will be discussed. The purpose is to clarify, during blasting and ensuing block movement, the influence of the wave propagation action as compared to a purely gas-pressure based momentum treatment of muckpile formation. The results show that a wave propagation approach may lead to considerably different results for jointed rock mass and for certain combinations of parameters.  相似文献   

14.
The paper proposes a standardized image-processing procedure with the use of sieve analysis results for calibration which is utilized to measure the size distribution of fragmentation at Sungun mine. Through this procedure, a number of 19 bench blasting in various levels have been initially selected as the target of the study for each, multiple photos were taken immediately after blast from suitable perspectives and locations of the muckpiles surfaces. The number of image sampling was chosen adequately high to achieve further reliability of the whole photography procedure. Then fragments of each muckpile were separately mixed by a loader, where another image sampling from these new muckpiles, bucket of loaders, and haulage trucks was performed. For the purpose of sieve analysis, seven sieves with the mesh sizes between 1.27 cm (0.5 in) and 25.4 cm (10 in) were designed, manufactured, and then installed at Sungun semi-industrial laboratory. Additionally, three mass samples of the mixed fragments were randomly chosen among the 19 muckpiles for sieving. During image analysis stage, “sieve shift” and “mass power” factors, required to obtain standardized size distribution, were precisely assigned when the results obtained by the image analysis software was in accordance with the sieving results. In order to validate the reliability of the image processing, a comparative analysis of the achieved results was made with the results of the original Kuz–Ram model [Cunningham (1983) The Kuz–Ram model for prediction of fragmentation from blasting. In: Proceedings of the first international symposium on rock fragmentation by blasting, Lulea, Sweden, pp 439–454]. Finally, the image-processing procedure was found to be more efficient, with results close-matched to the real results of the sieve analysis.  相似文献   

15.
不耦合装药下爆炸应力波传播规律的试验研究   总被引:2,自引:0,他引:2  
王伟  李小春 《岩土力学》2010,31(6):1723-1728
通过室外爆破试验,利用预埋研制的PVDF压力传感器对耦合及水不耦合延长药包装药爆破时爆炸应力波的中远场压力进行测量,拟合实测结果,得到4种不耦合系数下爆炸应力波峰值随传播距离衰减的指数关系式。分析试验结果可知: ①在试验所涉及的范围内,不耦合装药时爆破应力波峰值衰减幅度小于耦合装药(即K =1)时爆破应力波峰值衰减幅度,验证了水介质作为炸药爆轰产物与岩体间的弹性缓冲层作用,减少了粉碎孔壁岩体造成的能量耗散,增加了能量传递,加大了爆炸的作用范围;②当不耦合系数K = 3.29时,应力波峰值衰减指数表现出大于K =1.79及大于K =2.57时应力波峰值衰减指数的趋势,表明过大的不耦合系数造成了不耦合介质--水过多的能量耗散(在高温高压下水并不完全是弹性的),削弱了不耦合装药爆破的优势;③在不耦合装药爆破中,存在最佳的不耦合系数,此时爆炸应力波峰值衰减最慢,爆炸能得到充分利用,达到最优的爆破效果。研究结果对不耦合装药爆破的设计及工程应用有一定的指导意义。  相似文献   

16.
Enhanced demand for coal and minerals in the country has forced mine operators for mass production through large opencast mines. Heavy blasting and a large amount of explosive use have led to increased environmental problems, which may have potential harm and causes a disturbance. Ground vibrations generated due to blasting operations in mines and quarries are a very important environmental aspect. It is clear that a small amount of total explosive energy is being utilized in blasting for breakage of rock mass, while the rest is being wasted. The amount of energy which is wasted causes various environmental issues such as ground vibrations, air overpressure, and fly rock. Ground vibrations caused by blasting cannot be eliminated entirely, yet they can be minimized as far as possible through a suitable blasting methodology. A considerable amount of work has been done to identify ground vibrations and assess the blast performance regarding the intensity of ground vibrations, i.e., peak particle velocity and frequency spectrum. However, not much research has done into reducing the seismic energy wasted during blasting leading to ground vibrations. In this paper, the blast-induced ground vibrations in three orthogonal directions, i.e., transverse, vertical, and longitudinal, were recorded at different distances using seismographs. An attempt has been made for the estimation of the percentage of explosive energy dissipated in the form of seismic energy with electronic and non-electric (NONEL) initiation system. signal processing techniques with the help of DADiSP software is used to study the same.  相似文献   

17.
In this paper, we present an original methodology for recovering boundary conditions and hydraulic parameters in an aquifer domain. Boundary data are identified from the knowledge of over-specified boundary data on another part of the boundary. Then parameters, here wells’ positions and fluxes, are recovered by the use of the reciprocity principle (Andrieux and Ben Abda, Mech Res Commun 20:415–420, 1993; Andrieux and Ben Abda, Inverse Probl 12:553–564, 1996). The boundary recovering method is based on the minimization of an energy-like error functional (Andrieux et al., Inverse Probl 22:115–133; Baranger and Andrieux, 2010).  相似文献   

18.
Summary. The operation of a digital image analysis system in a limestone quarry is described. The calibration of the system, required in order to obtain moderately reliable fragmentation values, is done from muckpile sieving data by tuning the image analysis software settings so that the fragmentation curve obtained matches as close as possible the sieving. The sieving data have also been used to extend the fragment size distribution curves measured to sizes below the system’s optical resolution and to process the results in terms of fragmented rock, discounting the material coming from a loose overburden (natural fines) that is cast together with the fragmented rock. Automatic and manual operation modes of the image analysis are compared. The total fragmentation of a blast is obtained from the analysis of twenty photographs; a criterion for the elimination of outlier photographs has been adopted using a robust statistic. The limitations of the measurement system due to sampling, image processing and fines corrections are discussed and the errors estimated whenever possible. An analysis of consistency of the results based on the known amount of natural fines is made. Blasts with large differences in the amount of fines require a differentiated treatment, as the fine sizes tend to be the more underestimated in the image analysis as they become more abundant; this has been accomplished by means of a variable fines adjustment factor. Despite of the unavoidable errors and the large dispersion always associated with large-scale rock blasting data, the system is sensitive to relative changes in fragmentation.  相似文献   

19.
爆破工程地质控制论   总被引:1,自引:1,他引:1  
爆破理论与技术的创新和发展,对我国爆破工程事业乃至基础设施建设都是十分重要的。在数十年爆破理论研究与生产实践的基础上,对爆破及其破岩的科学概念进行了定义,系统阐述了炸药能量特征、岩体介质特征、炸药能量与岩体介质相互作用等决定爆破作用机制和效果的因素及其相互关系,明确指出地质条件是爆破的基础,炸药能量特征必须与岩体介质特征来适应;基于岩体特性及其爆破特征,将自然岩体划分为似均匀连续体和不连续体两类。研究表明,在似均匀连续体中,岩体爆破作用机制和效果受微地形最小抵抗线控制;在不连续体中,受岩体结构特征控制。两者结合,形成了爆破工程地质控制论。  相似文献   

20.
SummaryThe Application of Size Distribution Equations to Rock Breakage by Explosives Size distribution equations can be used to describe the degree of fragmentation produced by explosive rock breakage. This paper describes the results of small scale blasting experiments and the derivation of equations to relate size distributions to blasting design parameters. The application and relevance of these techniques to large scale blasting operations is also discussed.With 7 Figures  相似文献   

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