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Computational validation of the Generalized Sutherland Equation for bubble–particle encounter efficiency in flotation
Authors:Cuong M Nguyen  Anh V Nguyen  Jan D Miller
Institution:1. Discipline of Chemical Engineering, School of Engineering, The University of Newcastle, University Drive, Callaghan, New South Wales 2305, Australia;2. Department of Metallurgical Engineering, University of Utah, 135 South 1460 East, Room 412, Salt Lake City, UT 84112-0114, USA
Abstract:Bubble–particle encounter during flotation is governed by liquid flow relative to the rising bubble, which is a function of the adsorbed frothers, collectors, and other surfactants and surface contaminants. Due to surface contamination, the bubble surface in flotation has been considered as immobile (rigid). However, surface contamination can be swept to the backside of the rising bubble due to the relative liquid flow, leaving the front surface of the rising bubble mobile with a non-zero tangential component of the liquid velocity. The bubble with a mobile surface was considered by Sutherland who applied the potential flow condition and analyzed the bubble–particle encounter using a simplified particle motion equation without inertia. The Sutherland model was found to over-predict the encounter efficiency and has been improved by incorporating inertial forces which are amplified at the mobile surface with a non-zero tangential velocity component of the liquid phase. An analytical solution was obtained for the encounter efficiency using approximate equations and is called the Generalized Sutherland Equation (GSE). In this paper, the bubble–particle encounter interaction with the potential flow condition has been analyzed by solving the full motion equation for the particle employing a numerical computational approach. The GSE model was compared with the exact numerical results for the encounter efficiency. The comparison only shows good agreement between the GSE prediction and the numerical data for ultrafine particles (< 10 μm in diameter), the inertial forces of which are vanishingly small. For non-ultrafine particles, a significant deviation of the GSE model from the numerical data has been observed. Details of the numerical methodology and solutions for the (collision) angle of tangency and encounter efficiency are described.
Keywords:Bubble&ndash  particle interaction  Generalized Sutherland Equation (GSE)  Mobile bubble surface  Flotation
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