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1.
The influence of air deck blasting on blast performance and blast economics and its feasibility has been studied in the production blasting of soft and medium strength sandstone overburden rocks in an open pit coal mine in India. The air deck blasting technique was very effective in soft and medium strength rocks. Its main effects resulted in reducing fines, in producing more uniform fragmentation and in improving blast economics. The fines were reduced by 60–70% in homogeneous sandstones. Oversize boulders were reduced by 80% and shovel loading efficiency was improved by 20–40% in blocky sandstones. The explosive cost was reduced by 10–35% dependent on the type of rock mass. Throw, backbreak and ground vibration were reduced by 10–35%, 50–80% and 30–94% respectively. For a particular rock mass and blast design environment, air deck length (ADL) significantly influenced the fragmentation. ADL as represented by air deck factor (ADF) in the range of 0.10–0.35 times the original charge length (OCL) produced optimum results. ADF beyond 0.35 resulted in poor fragmentation and in inadequate burden movement.  相似文献   

2.
Air gap in an explosive column has long been applied in open-pit blasting as a way of reducing explosive charge, vibration, fly rock and improve fragment size. In conventional blasting a greater amount of explosive energy is lost in the generation of oversize fragments. Oversize fragments reduces loading and hauling efficiencies of equipment which requires secondary blasting. Recurring oscillation of shock waves in the air gap increases the time over which it acts on the adjacent rock mass by factor of 2–5. Top air deck blasting technique trial conducted with an application of gas bags at Chimiwungo pit resulted in an improved fragmentation of about 94 % less than 950 mm. Results obtained from the analysis of muckpile images using split-desktop exhibited that the mean fragment size was 264.81 mm and F20, F80 and top-size were 41.99, 683.18 and 1454.69 mm respectively. Optimum crusher feed size was as large as 1200 mm and crushed down to the 40 mm and only a small percent of the material was above 1200 mm. Gas bag application resulted in a significant reduction in explosives load in production holes without loss in fragmentation or movement of the collar zone. This reduced total cost of charging as compared to conventional blasts with a variance of $20, powder factor was dropped to an average of 0.86 kg/bcm. The technique reduced the cost of bulk blend explosive by 15 %, reduced overall cost of charging per hole by 12 %, enhanced premature ejections. The overall blast results were satisfactory, 443,624 tonnes of blasted material from the block which represented 90 % of the total muckpile material was within 900 mm size. The overall muckpile blasted was well fragmented.  相似文献   

3.
Drilling and blasting is a major technology in mining since it is necessary for the initial breakage of rock masses in mining. Only a fraction of the explosive energy is efficiently consumed in the actual breakage and displacement of the rock mass, and the rest of the energy is spent in undesirable effects, such as ground vibrations. The prediction of induced ground vibrations across a fractured rock mass is of great concern to rock engineers in assessing the stability of rock slopes in open pit mines. The waveform superposition method was used in the Gol-E-Gohar iron mine to simulate the production blast seismograms based upon the single-hole shot vibration measurements carried out at a distance of 39 m from the blast. The simulated production blast seismograms were then used as input to predict particle velocity time histories of blast vibrations in the mine wall using the universal distinct element code (UDEC). Simulated time histories of particle velocity showed a good agreement with the measured production blast time histories. Displacements and peak particle velocities were determined at various points of the engineered slope. The maximum displacement at the crest of the nearest bench in the X and Y directions was 26 mm, which is acceptable in regard to open pit slope stability.  相似文献   

4.
Investigating the propagation and attenuation of blast vibration in rock slopes is the key point to assess the influence of underground mine blasting on overlaying open pit slopes stability and determining the potential risk. In this paper, Daye Iron Mine in China has been chosen as the case to study the effect of blast vibrations on overlaying open pit slopes due to underground mine blast. Firstly, the characteristics of blast loadings are analyzed by the dynamic finite element method. Then, a three dimensional (3D) numerical model of the open pit and the underground mine is made, which is verified by the field monitoring data to prove its reliability. The effect of blast vibration on overlaying open pit slope due to underground mine blasting are discussed based on the peak particle velocity (PPV) and the peak effective tensile stress (PETS) distribution characteristics which are calculated and analyzed by inputting the obtained blast vibration data into the numerical model. The results show that the effect of present mining blasting on the stability of pit slopes are limited because the simulated maximum PPV and PETS of monitoring point on slopes are all < 0.747 cm/s and 0.738 MPa. At last, according to numerical simulations of the underground mine blasting, the PPV predicting formulas for the slopes in Daye Open Pit Iron Mine is proposed based on the classic Sadaovsk formula.  相似文献   

5.
Wall control blasting practices arc necessary to reduce the impact of blasting on mine faces but can also have a significant negative impact on mine productivity and operating costs. The conventional practice in deep open pit mines is to use so-called trim blasts adjacent to pit walls. To provide burden relief these trim blasts have fewer rows than full production blasts and are fired to a cleared free-face: hence they are termed 'unchoked.' This practice leads to scheduling constraints on the pit operations and can cause ore dilution due to excessive muckpile movement. The use of such trim blasts stems from the perception that increased wall damage results from 'choked' blasts. These concerns are based on the unproven assumptions that blast vibration levels and explosive gas penetration increase with increased blast burden and face confinement. This paper describes work undertaken as part of a major investigation into wall control blasting at the KCGM Fimiston Mine, Kalgoorlie, Western Australia. It details a study to assess damage effects due to blast burden. Borehole air pressure measurements and borehole video camera inspections owere done behind a series of single blastholes drilled owith varying burden distances, as owell as behind a dedicated trim blast and a full production blast. It was found that the measured damage effects, including visible rock cracking, dilation, and the limited extent of gas penetration behind the blastholes, did not vary significantly with burden or blast type for the cases tested. This result was in complete agreement with detailed vibration measurements conducted by Blair and Armstrong [1] during the study, which found that vibration was independent of blast burden. As a result of these investigations, changes to the blasting practices at the mine were implemented. Dedicated trim blasts and free-face blasting have been replaced by modified production blasts and the practice of 'choking' blasts has been introduced. This has resulted in a significant improvement in productivity and cost savings without compromising pit wall integrity.  相似文献   

6.
Most blast fragmentation models assume the rock mass properties. explosive properties and blast design variables to be constants and uniformly distributed within a blast. However, in reality all these input variables vary within a blast resulting in variation in the resulting fragmentation size distribution. A stochastic modelling approach is introduced in this paper to quantify this variation. This technique takes the input variables as statistical distributions rather than constants and through several thousand iterations, generates a statistical representation of the expected fragmentation resulting from a poduction blast. A case study of three production blasts from a large open pit mine are presented and the modelled fragmentation 'envelope' shows good agreement with the fragmentation 'envelope' estimated from Split image analysis. The various blast-related parameters influence different parts of the fragmentation distribution, e.g., rock strength and explosive velocity of detonation have most impact on the fines. The technique is used to identify the parameters that have the greatest influence on various size fractions. Such an analysis will be useful to direct resources to efficiently minimise the variation.  相似文献   

7.
Over the past 18 months the De Beers Consolidated Mines Ltd operations have made a concerted effort to move away from using the traditional shock tube initiating systems. These systems are being systematically replaced by the use of electronic delay detonators (EDD). Various trials were conducted in both host rock and kimberlite rock masses to improve tunnel advance as well as to optimise delay timing during trough openings [1-3]. The high cost of EDD's, when compared with traditional initiation systems, led to a number of detailed studies being conducted on the mines where EDD's were being used. These studies aimed to quantify the additional benefits when blasting with electronic detonators. The studies showed that the change was justified on the basis of increased quality control and reliability gained through the use of EDD's. However, these benefits attract other related benefits, like fragmentation control, and backbreak reductions. When compared to the shock tube initiating systems the increased development face advance and the reduction of oversize during production blasting using EDDs, compared favourably to the less costly systems. As blasting engineers gained experience and confidence in the use of the system bigger blasts were initiated in mass under-cut blasts and slot raise development, by using multiple hole firing and second delay periods between holes. In the open pit and sublevel open stope mining methods the control of the fragmentation distribution and the effect of the mass of explosive detonated during a blast is detrimental to the loading and hauling production rates and the stability of the rock mass behind the blast. With a stable rock mass the bench cutting can be executed to establish steeper overall slope angles leading to large cost savings due to a reduction in waste stripping. It is the purpose of this paper to indicate through quantification that the use of the EDDs as an initiating system improves all-round blasting performances and assists in meeting customer requirements. The customer being the ore treatment plant.  相似文献   

8.
In the blasting operation, risk of facing with undesirable environmental phenomena such as ground vibration, air blast, and flyrock is very high. Blasting pattern should properly be designed to achieve better fragmentation to guarantee the successfulness of the process. A good fragmentation means that the explosive energy has been applied in a right direction. However, many studies indicate that only 20–30 % of the available energy is actually utilized for rock fragmentation. Involvement of various effective parameters has made the problem complicated, advocating application of new approaches such as artificial intelligence-based techniques. In this paper, artificial neural network (ANN) method is used to predict rock fragmentation in the blasting operation of the Sungun copper mine, Iran. The predictive model is developed using eight and three input and output parameters, respectively. Trying various types of the networks, it was found that a trained model with back-propagation algorithm having architecture 8-15-8-3 is the optimum network. Also, performance comparison of the ANN modeling with that of the statistical method was confirmed robustness of the neural networks to predict rock fragmentation in the blasting operation. Finally, sensitivity analysis showed that the most influential parameters on fragmentation are powder factor, burden, and bench height.  相似文献   

9.
The mechanism by which the explosive energy is transferred to the surrounding rock mass is changed in air-deck blasting. It allows the explosive energy to act repeatedly in pulses on the surrounding rock mass rather than instantly as in the case of concentrated charge blasting. The air-deck acts as a regulator, which first stores energy and then releases it in separate pulses. The release of explosion products in the air gap causes a decrease in the initial bore hole pressure and allows oscillations of shock waves in the air gap. The performance of an air-deck blast is basically derived from the expansion of gaseous products and subsequent multiple interactions between shock waves within an air column, shock waves and stemming base and shock waves and hole bottom. This phenomenon causes repeated loading on the surrounding rock mass by secondary shock fronts for a prolonged period. The length of air column and the rock mass structure are critical to the ultimate results. Several attempts have been made in the past to study the mechanism of air-deck blasting and to investigate its effects on blast performance but a clear understanding of the underlying mechanism and the physical processes to explain its actual effects is yet to emerge. In the absence of any theoretical basis, the air-deck blast designs are invariably carried out by the rules of thumb. The field trials of this technique in different blast environments have demonstrated its effectiveness in routine production blasting, pre-splitting and controlling over break and ground vibrations etc. The air-deck length appropriate to the different rock masses and applications need to be defined more explicitly. It generally ranges between 0.10 and 0.30 times the original charge length. Mid column air-deck is preferred over the top and bottom air-decks. Top air-deck is used especially in situations, which require adequate breakage in the stemming region. The influence of air-deck location within the hole on blast performance also requires further studies. This paper reviews the status of knowledge on the theory and practice of air-deck blasting in mines and surface excavations and brings out the areas for further investigation in this technique of blasting.  相似文献   

10.
Detailed geotechnical data is often a major unknown factor in open pit design and mining, the lack of which constitutes a significant risk in any mining venture. As geotechnical data is accumulated so the risk of unforeseen conditions reduces, and so safety and productivity can be increased. Previously, most geotechnical work undertaken at open pit mines has focused on the slopes. The work done at Sandsloot open pit situated on the northern limb of the Bushveld Complex, 250 km north east of Johannesburg, however, has involved using geotechnical data for production, as well as slope stability benefits. Solutions to production problems encountered in a rapidly developing open pit are best formulated once some geotechnical control at the pit has been attained. At Sandsloot open pit this was achieved by delineation of geotechnical design zones from a detailed face mapping and drilling programme. Optimum design parameters then were assigned to these zones and geotechnically related problems assessed. This allowed slope management programmes to be initiated, as well as slope optimization of the hangingwall. The latter resulted in an improved slope configuration and an increase in the ultimate angle of the wall by 7°. This resulted in substantial savings, as well as an improvement in safety. In addition, the zones can be used for planning, costing and pit scheduling. The methods have proved successful in optimizing blast fragmentation and thereby loading, crushing and milling rates; in reducing secondary blasting and improving floor conditions; and in reducing drilling, blasting and comminution costs.  相似文献   

11.
An intelligent approach to prediction and control ground vibration in mines   总被引：8，自引：0，他引：8  
Drilling and Blasting are still considered to be the most economical method for rock excavation either on surface or underground. The explosive energy, which breaks the rockmass, is not fully utilized for this purpose. Only 20–30% of explosive energy is utilized for fragmenting the rockmass and the rest wasted away in the form of ground vibration, air blast, noise, fly rock, back breaks, etc. Among them, ground vibration is considered to have the most damaging effect. A number of predictor equations have been proposed by various researchers to predict ground vibration prior to blasting. Still, it is difficult to recommend any one predictor for a particular ground condition because ground vibration is influenced by a number of parameters. These parameters are either controllable or non-controllable like blast geometry, explosive types, rock strength properties, joints patterns, etc. In the present paper, an attempt has been made to predict the ground vibration using an Artificial Neural Network incorporating large number of parameters, which affect the ground vibration. Results are also compared with the values obtained from regression analysis and observed field data sets. Finally, it is found that the neural network approach is more accurate and able to predict the value of blast vibration without increasing error with increasing number of inputs and non-linearity among these.  相似文献   

12.
Except for very deep-seated deposits, open cast mining method has been recognized as the safest and most productive mode for mining minerals. Ever growing demand in minerals and coal has compelled the mine operators to increase the size of mine, which has resulted in an increasing trend towards large capacity open cast projects. Explosives and blasting techniques play a significant role in efficient opencast mining operations. There have been constant technological developments towards safer, faster, economical and more efficient blasting systems. Further, globally increased competitiveness has necessitated to carryout blasts in such a way that the desired degree of fragmentation is achieved in the primary blast, with minimum undesired side effects such as ground vibration, air blast/noise, flyrock, generation of oversize boulders, formation of toe, and over break or back break. Hence, the ultimate objective of the blasting engineer is to ensure that the blasts are carried out in an eco-friendly manner. This paper presents a case study of limestone mine where a controlled blasting was conducted near a green structure of wagon tippler (at 2 m) being constructed for foundation work of belt conveyor as the mine management wants to double the existing production. This paper deals with controlled blast design and its implementation using electronic detonators with signature hole technique.  相似文献   

13.
Airdecking is used in mining for two quite different applications. One is to enhance the fragmentation by amplifying the induced fracturing and the second is for pre-split blasting in which the borehole fracturing is reduced. This paper deals with the first of these effects. A forth coming paper will describe pre-splitting by airdecking. The use of air decks to enhance rock fragmentation and so to reduce explosive costs has been the practice for quite long time. Although a number of studies has been conducted to verify the advantages of blasting with air decks and to investigate the mechanisms involved, the proposed mechanisms still cannot explain clearly the phenomena observed in practice and the design approach adopted for this kind of blasting is still primary based on rules-of-thumb. In this paper, the theory of shock tubes is adopted to (a) investigate the processes of the expanding detonation products, (b) study the interactions between the explosion products and the stemming or bottom of blasthole, and (c) to decide the distribution of the changing pressure of explosion products along blasthole. Numerical simulation and theoretical analyses are then performed to study the physical process of blasting with air decks. Finally, a reasonable value for the airdecking ratio is decided theoretically. It is shown that the pressure-unloading process caused by the propagation of the rarefaction wave and the reflected rarefaction waves in the detonation products plays an important role in the enhanced fragmentation of rock when blasting with air decks. The unloading process can induce tensile stresses of rather high magnitude in the rock mass surrounding blasthole. This favors fracturing of the rock. The reflected shock wave with a magnitude of gas pressure higher than that of the average detonation pressure in a fully charged blasthole acts as the main energy source to break the rock in the air deck and stemming portions. The second and succeeding strain waves induced by the unloading or reloading of the pressurewithin the blasthole also contribute to form the initial fracture network in the rock around the blasthole. It is also revealed that there exists a reasonable range of values for the airdecking ratio. For ANFO, this value varies from 0.13-0.40.  相似文献   

14.
One of the most important aims of blasting in open pit mines is to reach desirable size of fragmentation. Prediction of fragmentation has great importance in an attempt to prevent economic drawbacks. In this study, blasting data from Meydook mine were used to study the effect of different parameters on fragmentation; 30 blast cycles performed in Meydook mine were selected to predict fragmentation where six more blast cycles are used to validate the results of developed models. In this research, mutual information (MI) method was employed to predict fragmentation. Ten parameters were considered as primary ones in the model. For the sake of comparison, Kuz-Ram empirical model and statistical modeling were also used. Coefficient of determination (R 2), root mean square error (RMSE), and mean absolute error (MAE) were then used to compare the models. Results show that MI model with values of R 2, RMSE, and MAE equals 0.81, 10.71, and 9.02, respectively, is found to have more accuracy with better performance comparing to Kuz-Ram and statistical models.  相似文献   

15.
随着智能钻机的研发和使用,能够准确地获得爆破钻孔的岩性数据.通过建立炮孔数据库对智能识别的炮孔数据进行存储和管理;以炮孔岩性数据为样本,使用距离平方反比法对爆破区域范围内的实体单元进行插值,生成爆破岩体三维实体模型;使用爆破区域范围多边形和采场三角网先后对岩体三维实体模型进行裁切,得到裁切后的爆破岩体三维实体模型.使用...  相似文献   

16.
Blast design is a critical factor dominating fragmentation and cost of actual bench blasts. However, due to the varying nature of rock properties and geology as well as free surface conditions, reliable theoretic formulae are still unavailable at present and in most cases blast design is carried out by personal experience. As an effort to find a more scientific and reliable tool for blast design, a computer-aided bench blast design and simulation system, the BLAST-CODE model, is developed for Shuichang surface mine, Mining Industry Company of the Capital Iron and Steel Corporation Beijing. The BLAST-CODE model consists of a database representing geological and topographical conditions of the mine and the modules Frag + and Disp + for blast design and prediction of resultant fragmentation and displacement of rock mass. The two modules are established in accordance with cratering theory qualitatively and modified quantitatively by regression of the data collected from 85 bench blasting practices conducted in 3 mines of the Shuichang surface mine. Blasting parameters are selected based upon quantitative and comprehensive evaluation on the effect of the factors such as rock properties, geology, free surface conditions and detonation characteristics of the explosive products in use. In order to ensure practicality and reliability of the system, the BLAST-CODE model allows automatic adjustment to the selected parameters such as burden B and spacing S as well as explosive charge amount Q of any blasthole under irregular topographic and/or varying blastability conditions of the rock mass to be blasted. Simulation of the BLAST-CODE model includes prediction of fragmentation and displacement that are demonstrated in terms of swell factor, characteristic rock size x c and size distribution coefficient n by Rossin-Ramler's equation, and 3-dimentional muck pile profile. The BLAST-CODE model also permits interactive parameter selection based on comparison of the predicted fragmentation and displacement as well as the cost for drilling, explosives, and accessories until the most effective option can be selected.  相似文献   

17.
A programme of blast improvement was initiated at the Mt Whaleback iron ore mine by BHPIO management in early-1998. One component of that work was the need to improve wall control blasting practices to better achieve the designed pit slope elements. This paper describes the geological conditions in which pit walls are developed, the mine operating equipment, the blast design concepts applied to minimise blast damage, the techniques applied in an assessment of the blast performance and the operational procedures developed to ensure that the blast concepts are effectively implemented in the production environment. Substantial changes have been implemented in both technical and operational aspects of the mining operation in order to achieve the improvements in pit wall condition, in particular recognising the need for a more flexible approach to limits blasting in response to highly variable and complex geology. The benefits to the mine are not only an improved wall condition, but increased confidence on the part of mine management that mine plans may be implemented on design and on schedule.  相似文献   

18.
One of the fundamental requirements for being able to optimise blasting is the ability to predict fragmentation. An accurate blast fragmentation model allows a mine to adjust the fragmentation size for different downstream processes (mill processing versus leach, for instance), and to make real time adjustments in blasting parameters to account for changes in rock mass characteristics (hardness, fracture density, fracture orientation, etc). A number of blast fragmentation models have been developed in the past 40 years such as the Kuz-Ram model [1]. Fragmentation models have a limited usefulness at the present time because: 1. The input parameters are not the most useful for the engineer to determine and data for these parameters are not available throughout the rock mass. 2. Even if the input parameters are known, the models still do not consistently predict the correct fragmentation. This is because the models capture some but not all of the important rock and blast phenomena. 3. The models do not allow for 'tuning' at a specific mine site. This paper describes studies that are being conducted to improve blast fragmentation models. The Split image processing software is used for these studies [2, 3].  相似文献   

19.
In the late 1970s and early 1980s in conjunction with other oil and gas well stimulation studies, personnel from the Dynamic Effects Laboratory performed model testing to demonstrate the effectiveness of utilizing an open section of borehole just before a plug. We called the process stem induced fracturing. The open section beneath the stem was used to increase the pressure magnitude and spread out the duration of the pressure pulse. This technique was later utilized by Frank Chiapetta [Chiappetta, R.F. and Mammele, M.E., 1987, Analytical high-speed photography to evaluate air decks, stemming retention and gas confinement in pre-splitting, reclamation and gross motion applications. Proceedings of 2nd International Symposium on Rock Fragmentation by Blasting, Keystone, Colorado, USA, 257 - 309] in the fracture and fragmentation of rock in quarry blasting situations. He called his technique air deck blasting. In fact, Frank found that the Russians had previously discovered the same technique. There is currently interest in utilizing the same technique with an open hole beneath the explosive at the bottom of the bore hole to better remove the toe in a fragmentation shot. This paper reviews the development of stem induced fracturing and describes a series of model tests conducted to measure borehole pressure at points along a borehole when an explosive charge is detonated at the midpoint of the borehole. Tests were conducted in both stiff boreholes (aluminum) and less rigid boreholes (PMMA). Pressure time profiles were measured at the charge site, midway between the charge and the bottom of the hole, at the stemming at the top of the borehole, and at the bottom of the borehole. Crack initiation sites and crack propagation were also determined in the PMMA models. Some high speed pictures were taken of the event in the PMMA.  相似文献   

20.
Backbreak is an undesirable side effect of bench blasting operations in open pit mines. A large number of parameters affect backbreak, including controllable parameters (such as blast design parameters and explosive characteristics) and uncontrollable parameters (such as rock and discontinuities properties). The complexity of the backbreak phenomenon and the uncertainty in terms of the impact of various parameters makes its prediction very difficult. The aim of this paper is to determine the suitability of the stochastic modeling approach for the prediction of backbreak and to assess the influence of controllable parameters on the phenomenon. To achieve this, a database containing actual measured backbreak occurrences and the major effective controllable parameters on backbreak (i.e., burden, spacing, stemming length, powder factor, and geometric stiffness ratio) was created from 175 blasting events in the Sungun copper mine, Iran. From this database, first, a new site-specific empirical equation for predicting backbreak was developed using multiple regression analysis. Then, the backbreak phenomenon was simulated by the Monte Carlo (MC) method. The results reveal that stochastic modeling is a good means of modeling and evaluating the effects of the variability of blasting parameters on backbreak. Thus, the developed model is suitable for practical use in the Sungun copper mine. Finally, a sensitivity analysis showed that stemming length is the most important parameter in controlling backbreak.  相似文献   

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