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采用卷管法进行海底管道铺设过程中,管道首先通过牵引作用上卷于卷筒进行储存。管道与卷筒发生非线性接触,可能会产生复杂的塑性变形和局部屈曲。通过全尺寸柔性管力学性能试验获得柔性管轴力—应变以及弯曲—曲率等非线性力学性能关系,将试验所得的非线性材料性能参数导入建立的两种柔性管上卷ABAQUS有限元模型（梁—实体单元模型与壳和桁架—实体单元模型）,实现柔性管较大轴向抗拉刚度和较小抗弯刚度的同步模拟以及管道与卷筒的非线性接触响应特征。通过对比分析两种有限元模型数值模拟得到的管道弯矩、弯曲曲率、管道轴力、管道与卷筒的接触压强等数据,发现在管道上卷过程中管道沿副法线方向的SM3弯矩占据其弯曲变形主导地位;管道与卷筒之间的摩擦效应对于管道轴力的影响较为显著;管道与卷筒的最大接触压强主要发生在卷管过渡段区域。 相似文献
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海底管道在深海石油开发工程中有着广泛的应用,管道在工作时受到高温高压会触发水平向整体屈曲变形,蛇形铺管法是控制管道水平向整体屈曲变形的有效手段。采用数值模拟方法,对蛇形铺设管道的关键参数进行研究,分析关键参数对临界屈曲荷载和屈曲后截面应力应变状态的影响。对每一组蛇形铺设管道都设置了直线型铺设管道的对照组,对照组采用引入初始挠曲的方法激发水平向整体屈曲,初始挠曲程度与蛇形铺设管道相同。通过与直线型铺设管道的对比,显示了蛇形铺设管道在激发和控制屈曲方面的优势,并对不同土体阻力情况下蛇形铺设管道的实际效果进行了评估。结果表明,蛇形铺设管道的临界屈曲力和屈曲后的弯矩皆远小于直线型管道。蛇形铺设管道的临界屈曲力随圆心角θ增大而减小,随曲率半径R的增大而增大。增大跨度L、曲率半径R和圆心角θ都能有效减小蛇形铺设管道的截面弯矩。水平向土体阻力对蛇形铺设管道影响较大,水平向土体阻力较小时,蛇形铺设管道控制屈曲的效果更为明显。 相似文献
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海底管道的卷管铺设过程涉及多次正向和反向弯曲,并会产生较大的塑性变形。在铺设入水前,管道必须进行矫直处理,因此如何准确预测矫直过程中管道的力学响应以及如何对矫直器进行合理的设置具有重要意义。针对中国首艘卷管式铺管船“深达号”的矫直装置设计与典型工况,建立了一种基于悬臂梁的力学理论模型。该模型综合考虑了铺设过程中退卷和矫直的加载历程、管道材料的弹塑性特性以及校准器和上、下矫直器的相对位置关系。模型能实现对反弯半径及矫直器姿态等关键参数的计算。建立有限元分析模型,对理论模型进行验证并对管道矫直过程进行数值分析。结果表明理论模型可以准确预测管道矫直所需反弯半径、矫直器侧向行程以及倾角等参数。在管道矫直过程中,上矫直器处的作用载荷远大于下矫直器处。所提出的矫直理论模型可适用于不同尺寸管道的矫直分析,矫直后残余曲率满足DNV规范要求,预期可为“深达号”的实际矫直工艺设计提供指导。 相似文献
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在柔性管运输、铺设安装和服役过程中,由于其抗拉铠装层钢带为柔性细长螺旋结构,当外部载荷超过临界值时,抗拉铠装层钢带容易发生屈曲失效。考虑非线性材料、几何大变形、层间接触和摩擦等非线性效应的影响,运用ABAQUS有限元软件建立了63.5 mm典型非黏结柔性管8层完整结构模型,研究了在抗拉铠装层不同层间摩擦系数的情况下,非黏结柔性管在轴向压缩载荷作用下的力学性能和屈曲失效模式。研究结果表明,层间摩擦系数对非黏结柔性管的抗压刚度和抗拉铠装层屈曲失效模式有较大影响,层间摩擦系数以0.1和0.2为分界点,抗压刚度和屈曲失效模式均呈现出“三段式”变化规律。研究成果可为海洋非黏结柔性管的结构设计和屈曲失效评估提供技术参考。 相似文献
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海底埋设双层管管道隆起屈曲分析是海洋管道设计的重要技术之一。在管道隆起屈曲分析中实现管土作用和内外管相互作用的准确模拟一直是工程应用追求的目标,也是其中的难点。利用管土作用单元和管中管单元等技术,建立了海底埋设双层管管道隆起屈曲分析有限元模型。该模型不但考虑了管道初始形状、压力、温差载荷、管道材料非线性等常规因素,还考虑了非线性管土作用和内外管相互接触作用,并能对管道屈曲前和屈曲后全程进行模拟。应用该模型,计算了一条高温高压埋设双层管管道隆起屈曲过程中的应力等。算例表明该模型有较好收敛性,能对一般海底高温高压埋设双层管管道隆起屈曲进行准确模拟。 相似文献
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卷管式铺管法在海管铺设中的应用愈发广泛,在铺设作业中管道会发生几何非线性变形,导致出现复杂的力学性能变化。针对管道在上卷、退卷过程中的屈服变化过程,通过弹塑性理论进行分析,推导出管道退卷后残余轴向应力的解析解;随后利用有限元软件ABAQUS建立模型实例,对比解析解与有限元模型,两者的计算结果基本吻合。基于上述有限元模型,研究上卷时的张力和退卷时的后张力对椭圆度、截面轴向应力和剪切应力的影响,并进行敏感性分析。模拟结果表明张力和后张力变化会影响管道截面的变形程度,退卷后截面上残余的轴向应力远高于剪切应力,并且通过敏感性分析,得到了残余椭圆度、残余应力随张力和后张力变化的规律。研究可为卷管铺设过程中张力和后张力的选择提供参考和借鉴。 相似文献
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在深海环境中,海底管线不仅承受较高外压,还会因为海水及运输介质的常年侵蚀而形成腐蚀缺陷,而腐蚀缺陷往往会导致管道的外压承载力下降。基于壳体稳定性理论,建立了含有非对称局部壁厚减薄管道在外压作用下的屈曲压力理论公式。公式具有广泛的适用性,当内、外局部壁厚减薄深度相等时,可用于计算含有对称局部壁厚减薄管道屈曲压力,而当内部或外部缺陷深度为零时,便可用于计算只含外部或者内部腐蚀缺陷的管道屈曲压力。通过有限元分析验证了该公式的正确性,结果表明公式可以准确预测不同缺陷位置及尺寸时管道的屈曲压力。详细研究了局部壁厚减薄缺陷位置、长度和深度等参数对屈曲压力的影响。研究表明,局部腐蚀对管道的屈曲压力产生重要影响,尤其当腐蚀角度和深度较大时,在腐蚀形成初期就会造成管道的承载力急剧下降,并且管道的屈曲压力与缺陷的径向位置有关,腐蚀缺陷位于管道外侧时的屈曲压力明显大于其位于管道内侧时的屈曲压力。 相似文献
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鉴于海底管道的服役水深越来越深,主要采用犁式挖沟机对预铺设于海床之上的海底管道采取后挖沟的方式将海底管道埋设于海床之下,以保护其免受不必要的损伤。针对后挖沟深度H是海底挖沟机的重要设计参数,也是影响管道悬跨的重要因素的问题,对SMD(UK)犁式挖沟机展开参数优化,确保作业过程中悬跨段管道在外部静水压力作用下,海底管道不会发生屈曲破坏。采用ABAQUS软件,分别建立了作业前和作业中两种工况下的悬跨模型,分析机械手对接触部分管道的损伤,结果显示,作业中的机械手对悬跨管道的损伤更大;同时,建立了作业中不同管径下,后挖沟深度对管道损伤的安全裕量关系曲线。进一步,结合作业中不同挖沟深度下的管跨段屈曲数值模型,对处于外部静水压力作用下的悬跨管的屈曲失效展开分析,结果显示,随着后挖沟深度的加大,不同管径下的悬跨段管道局部出现塑性压溃的临界压力值不断降低;管道外径的增大,降低了同一后挖沟深度下发生屈曲失效的压力值。最后,在后挖沟深度与外部静水压力组成的区域内,建立屈曲失效临界关系曲线,并划分出工作区和压溃区,为深海管道后挖沟埋管的施工提供工程参考。 相似文献
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The winding and unwinding of a pipeline onto a large diameter reel as practiced in the reeling installation method, induces bending strains of 1–3% followed by straightening, and reverse bending. The operator must ensure that such plastic deformations are sustained free of local buckling or rupture in the line. Such failures are for example precipitated by pipeline discontinuities in wall thickness and yield stress as they act as stress risers, lead to localized deformations severe enough to result in local buckling. The effect of such discontinuities is studied using a large-scale nonlinear finite element model that simulates the reeling/unreeling of a pipeline. Nonlinear kinematic hardening is used to capture the elasto-plastic behavior of the material imposed by the bending/reverse bending history. Discontinuities in wall thickness and yield stress are shown to result in sharp local changes in curvature that extend over 3–4 pipe diameters accompanied by severe local straining and ovalization. The extent of the disturbance is governed by the bending strain imposed by the ratio of pipe to reel diameter. It can be reduced by an increase in the applied tension but at the expense of additional ovalization of the pipeline. It can also be reduced by increasing the pipe wall thickness but with the consequent increase in costs. A parametric study of the effect of such discontinuities demonstrates that for some combinations of process parameters, the disturbance can lead to local buckling either during winding or unwinding. It is concluded that a modeling framework such as the one presented should be used to generate a design protocol for reel-installed pipelines. 相似文献
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Lateral Global Buckling of Submarine Pipelines Based on the Model of Nonlinear Pipe–Soil Interaction
With the increasing development and utilization of offshore oil and gas resources, global buckling failures of pipelines subjected to high temperature and high pressure are becoming increasingly important. For unburied or semi-buried submarine pipelines, lateral global buckling represents the main form of global buckling. The pipe–soil interaction determines the deformation and stress distribution of buckling pipelines. In this paper, the nonlinear pipe–soil interaction model is introduced into the analysis of pipeline lateral global buckling, a coupling method of PSI elements and the modified RIKS algorithm is proposed to study the lateral global buckling of a pipeline, and the buckling characteristics of submarine pipeline with a single arch symmetric initial imperfection under different pipe–soil interaction models are studied. Research shows that, compared with the ideal elastic–plastic pipe–soil interaction model, when the DNV-RP-F109 model is adopted to simulate the lateral pipe–soil interactions in the lateral global buckling of a pipeline, the buckling amplitude increases, however, the critical buckling force and the initial buckling temperature difference decreases. In the DNV-RP-F109 pipe–soil interaction model, the maximum soil resistance, the residual soil resistance, and the displacement to reach the maximum soil resistance have significant effects on the analysis results of pipeline global buckling. 相似文献
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Pipelines are the main element in transporting hydrocarbons from their extraction sites to on-shore or floating facilities, with preference now given to pipelines laid directly on the seabed due to their fast and economic installation. However, these pipelines are exposed and must be stable under all environmental conditions, and therefore, their design for on-bottom stability is of critical importance. Although accurate prediction of the pipe–soil interaction behaviour under hydrodynamic loads from waves and currents is of major concern, limited physical testing of pipes subjected to these cyclic loading conditions has occurred. Tests have concentrated on simpler load combinations in order to develop pipe–soil friction factors or the key parameters in plasticity models that described pipe–soil behaviour. In this paper, results from geotechnical centrifuge experiments of a model pipe on calcareous sand soil collected from offshore on the North West Shelf of Australia are presented. A sophisticated load control scheme allowed complex paths characteristic of hydrodynamic loads to be applied during the testing. Furthermore, pipe testing could be extended to relatively large horizontal movements of up to 5 pipe diameter. The results of the centrifuge testing programme provide improved understanding of the pipe–soil interaction under complex hydrodynamic load paths. They have also been used to assess a state-of-the-art plasticity model describing pipe–soil interaction on calcareous sands. 相似文献
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Offshore oil and gas exploration are gradually heading toward the deep sea and even the ultra-deep sea. According, the working temperature and pressure intensity of subsea oil and gas pipelines have increased by a considerable degree. This situation is accompanied by the global buckling problem in deep sea pipelines, which has become increasingly common. Meanwhile, ordinary single-layer pipelines cannot last for a long time under harsh deep-sea working conditions. Thus, multilayer pipelines, such as the pipe-in-pipe (PIP) structure and bundled pipelines, have gradually become top choices. However, the global buckling mechanisms of these multilayer pipelines are more complicated than those of single-layer pipelines. The sleeper–snake lay pipeline, which is an active control method for global buckling, was used in this study. The change and development laws of global buckling in a PIP structure at different wavelengths and amplitudes were determined through an experimental study. A dynamic solution method that considers artificial damping was adopted to establish finite element global buckling models of a PIP structure with initial imperfections. The effects of various factors, such as pipeline laying shape, sleeper–pipe function, and seabed–pipe function, on global buckling were analyzed. By the result of finite element method analysis, the initial imperfection, and sleeper–pipeline friction were determined to be the key factors that influenced critical pipeline buckling force. Accordingly, a reference for the design of PIP structures is presented. 相似文献