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1.
Dimensionless selection functions for the grinding of material in continuous gratedischarge mills can be scaled in terms of normalized quantities of feed rate, geometric mean size of the particles and the mill length-to-diameter ratio. Simulations using the scale-up criteria together with the lumped-parameter grinding model yield results for mills of different lengths and operating at different feed rates that are in excellent agreement with the observed values. 相似文献
2.
This paper presents the experimental results of the mechanical production of silica and carbonate colloidal particles below 100 nm using two types of stirred bead mills (i.e., DCP Superflow 12 and PML H/V). It is shown that the stirred bead mill with very small beads can be used as an efficient equipment for the production of the colloidal particles in nanoscale from the feed materials of several microns in sizes at high energy consumptions. The DCP Superflow mill with high power densities is superior for the effective size reduction and production rate, compared to the conventional PML H/V mill with lower power densities. The smaller particles could be produced by the DCP Superflow mill at the same level of high energy inputs as from the PML H/V mill. The “grinding limit” for the processes in the mills has been discussed. 相似文献
3.
Grinding mills are commonly used in the Florida phosphate industry to reduce particle size. The corrosion of metallic grinding media and mill liner is a very serious problem, particularly under acidic conditions as encountered in the Florida phosphate fertilizer industry. A statistical Box–Behnken Design (BBD) of experiments was performed to evaluate the effects of individual operating variables and their interactions on the wear rate of high chromium alloy during phosphate grinding. The variables examined in this study included grinding time, solution pH, rotation speed, mill crop load, and solids percentage. The wear tests were conducted using a specially designed grinding mill whose electrochemical potential can be controlled. The most significant variables and optimum conditions were identified from statistical analysis of the experimental results using response surface methodology (RSM). It has been shown that solution pH had the most significant effect on the wear rate. The optimum process parameters for minimum wear rate were solution pH at 8.7, rotation speed at 61 rpm, solid percentage at 65% and crop load at 58%. 相似文献
4.
The results of experiments on a 40 cm × 40 cm grate-discharge ball mill have been analysed for variation of mill hold-up weight of solids with solids feed rate, weight percent solids, mean feed particle size, material specific gravity and work-index. It is shown that mill hold-up weight is independent of the material specific gravity and mean feed particle size, and it varies linearly with solids feed rate and weight percent solids, at least over the range of practical interest. The variations in the transport behaviour of different materials have been attributed to the differences in the size distribution of the mill hold-up solids. It is shown that work-index can be used as the material characteristic for the development of an empirical correlation. Variation of mean residence time of solids with solids feed rate and weight-percent solids is also discussed. 相似文献
5.
The application of high-pressure roll mills (HPRM) for industrial comminution has been growing, particularly because of its energy efficiency. Many aspects of HPRM comminution have not been fully characterized because the performance of the machine is affected by numerous parameters that still need to be investigated and optimized. The present paper is concerned with the effect of feed moisture on HPRM performance. The comminution of minus 8-mesh dolomite feed at several different moisture levels was conducted with a laboratory HPRM to delineate the effect of feed moisture on product characteristics, specific energy consumption, and such mill operating parameters as applied load, roll gap and roll speed. The results showed definite effects of moisture on these parameters and the product size distribution, most likely because of lubrication of the particles in the compacting bed as they pass through the roll gap. 相似文献
6.
M. Sri Raj Rajeswari K.A.M. Azizli S.F.S. Hashim M.K. Abdullah M. Abdul Mujeebu M.Z. Abdullah 《International Journal of Mineral Processing》2011,98(1-2):94-105
This paper presents a three dimensional Computational Fluid Dynamics (CFD) model to investigate the flow dynamics of solid–gas phases during fine grinding in an air jet mill. Alpine 100AFG fluidized bed air jet mill is considered for the study and the jet milling model is simulated using FLUENT 6.3.2 using a standard k-ε model. The model is developed in GAMBIT 2.3.16 and meshed by tet/hybrid (T-Grid) and Triangular (Pave) meshes. The effects of operating parameters such as solid feed rate, grinding air pressure and internal classifier speed on the performance of the jet mill are analyzed. The CFD simulation results are presented in the forms of dual phase vector plot, volume fraction of phases and particle trajectories during fine grinding process. The mass of ground feed entering and leaving the cyclone (underflow) is also computed by simulation. The proposed model gives realistic predictions of the flow dynamics within the jet mill. Experiments are conducted on the Alpine 100AFG jet mill to study the particle size, morphology and mass of the ground product. The numerical results are found in good agreement with the experimental results. 相似文献
7.
The performance of the secondary ball mill at the New Broken Hill Consolidated Ltd. concentrator is analysed using the perfect mixing model and an ore-specific breakage distribution function. This function was determined from single-particle breakage tests using a computer-monitored twin pendulum apparatus.The ratio of the breakage rate to the normalized discharge rate, r/d*, determined for the ball mill using the ore-specific breakage distribution function for a range of grinding conditions is related to the mill power consumption. The mill power consumption is related to the percentage of mill volume occupied by the ball charge and to the percentage of solids in the mill feed. 相似文献
8.
Ball milling is an energy-intensive unit operation and usually consumes a major proportion of the power drawn by a typical mineral processing plant. Hence, substantial economic benefits can be achieved by optimal design and by operating ball milling circuits under optimum process conditions. This requires an accurate ball mill modelling technique.In the multi-segment ball mill model, the size-dependent material transport within the mill varies systematically with the amount of coarse particles present in each segment. The ore-specific breakage distribution function can be determined from single particle breakage tests conducted using a computer-monitored twin pendulum apparatus. When the ore-specific breakage distribution function is used in the multi-segment, a constant relationship between the breakage rate parameters and mill diameter is observed. Thus, the performance of an industrial ball mill can be adequately described using the ore-specific breakage distribution function together with the systematic variation of the material transport and the breakage rate functions with process conditions and mill diameter, respectively.This ball mill modelling technique is illustrated using a case study on the design of a ball milling circuit for a particular grinding requirement and another case study on modelling the performance of an industrial ball milling circuit. 相似文献
9.
多才玛矿区位于三江源国家自然保护区内,任务量重、施工要求高、难度大,采用现场调研法和室内试验分析法分析孕镶金刚石钻头使用效果。通过研究分析得到:多才玛矿区岩石的研磨性为5～6级,可钻性为7～8级,地层破碎程度为Ⅲ～Ⅳ级。"NQ"系列孕镶金刚石钻头在多才玛矿区施工时的最优钻压在8～11MPa之间,最优转速在1. 41～2. 35m/s之间。通过激光扫描共聚焦显微镜观察分析两种典型的非正常钻进过程发现,在高转速、低钻压的条件下是新鲜的金刚石面无法出刃导致机械钻速低,在高转速、高钻压的条件下发生烧钻,胎体直接与岩体接触导致机械钻速低。孕镶金刚石钻头的金刚石平均出刃高度一定程度上可以反映钻头的寿命和机械钻速的大小。 相似文献
10.
The Effects of Operational Parameters on a Mono-wire Cutting System: Efficiency in Marble Processing
Mono-wire block cutting machines that cut with a diamond wire can be used for squaring natural stone blocks and the slab-cutting process. The efficient use of these machines reduces operating costs by ensuring less diamond wire wear and longer wire life at high speeds. The high investment costs of these machines will lead to their efficient use and reduce production costs by increasing plant efficiency. Therefore, there is a need to investigate the cutting performance parameters of mono-wire cutting machines in terms of rock properties and operating parameters. This study aims to investigate the effects of the wire rotational speed (peripheral speed) and wire descending speed (cutting speed), which are the operating parameters of a mono-wire cutting machine, on unit wear and unit energy, which are the performance parameters in mono-wire cutting. By using the obtained results, cuttability charts for each natural stone were created on the basis of unit wear and unit energy values, cutting optimizations were performed, and the relationships between some physical and mechanical properties of rocks and the optimum cutting parameters obtained as a result of the optimization were investigated. 相似文献
11.
《International Journal of Mineral Processing》2005,75(1-2):53-68
The flow behavior in hydrocyclone is quite complex. This complexity of flow processes has led designers to rely on empirical equations for predicting the equipment performance. The publications on empirical models of the hydrocyclone far out-number few fluid-flow-modeling attempts. Empirical models correlate a classification parameter, such as the cut-size, with device dimensions and slurry properties. However, these can only be used within the extremes of the experimental data from which the model parameters were determined. On the other hand, models based on Computational Fluid Dynamics (CFD) techniques have proven to be useful in simulating fluid flow in hydrocyclones, and in predicting the separation efficiency of solid particles in the separator for a wide range of operating and design conditions. The shape and size of a hydrocyclone separator has a direct influence on the internal flow structure of the continuous phase and, thereby, the separation of the particulate phase. Hydrocylcones usually have a single inlet that distributes the feed stream near the end wall between the vortex finder and the sidewall. Effect of spigot diameter, i.e., 10 and 20 mm and inlet water velocities (5.91–12.35 m/s) on the water splits and particle classification in the hydrocyclone have been studied. The cut size of the hydrocyclone, operated at very low pulp density, has been predicted using discrete phase modeling technique. The studies revealed that with an increase in feed flow rate and decrease in spigot diameter the cyclone sharpness of separation improves. These predictions were found similar in line with the experimental observations. 相似文献
12.
Industrial minerals of a high degree of fineness such as kaolinite, calcite and barite are used to an increasing extent in the chemical industries as filling material in the manu-facturing of paper, paints and plastics or as ingredients of ceramic products. Grains smaller than 5 μm can be produced by dry grinding in a jet mill or by wet grinding in drum mills. To avoid impurities due to wear, these mills are lined with rubber or plastic and ceramic balls are used as grinding bodies.Our investigations in a jet mill show that the fineness of the ground product depends on the feed rate and on the air volume. The grain sizes received in the drum mill are influenced by feed rate, pulp density, speed of rotation and by the grinding bodies (density, size).REM-photographs of mill discharge in the grain-size ranges 10-5 μm and below 5 μm indicate that in both the grains mainly show crystal planes as boundaries. After dry grinding the grains show smooth and clean faces; thus is traced back to the impact effect of the air streams. In wet grinding the fine grains are very prone to form agglomerates. 相似文献
13.
The management of uranium tailings, generated as a by-product of ore processing, is particularly important to minimize the environmental footprint of the industry. A clear understanding of tailings slurry behavior is required at the time of deposition to help evaluate the storage capacity and life span of the containment facilities. The main purpose of this study was to investigate the segregation and self-weight settling properties of uranium tailings. Detailed laboratory investigations were conducted on tailings from 4, 5, and 6 % nominal mill feeds (high-grade McArthur River ores blended with special wastes on site) from the Cameco Key Lake operation. The results indicate that the three uranium tailings can be characterized as a sandy silt material with a negligible amount of clay. Their depositional behavior is governed by the initial solids content of the slurry. The investigated tailings showed insignificant segregation between 25 and 40 % initial solids content. The initial hydraulic conductivity during settling was about 10?4 m/s at a void ratio of 4 and was increased by half an order of magnitude for the 4 % mill feed, and by almost two orders of magnitude for the 5 and 6 % mill feeds at a void ratio of 8. Over the same range of initial void ratio, the settling potential increased threefold: from 8 to 24 % for the 4 % mill feed and from 12 to 36 % for the 5 and 6 % mill feeds. The better rate and amount of dewatering of future high mill feed tailings as compared to the current low mill feed tailings means that the onsite containment facility can store more tailings thereby supporting a longer life span of the mill. 相似文献
14.
Sripriya Rajendran M. NarasimhaA. Dutta M.K. SinhaArun Misra 《International Journal of Mineral Processing》2006
The biased subdivision of slurry feed to a number of unit operations in parallel results in each unit operating under different density volumetric flow rate, feed concentration. Consequently some of the units may operate under sub-optimal conditions leading to reduced operating efficiencies of sizing and cleaning units. The objective of this work was to identify the reasons for biased slurry subdivision in the feed distributor of Washery-II, West Bokaro, Tata Steel, Jamshedpur, India. A lab model of the feed distributor was set up at R&D using the principles of geometric similarity and dynamic similarity. A number of experimental investigations were carried out based on Design Of Experiments and the results analysed using ANOVA. The variation of feed rate of coal and its size distribution through different outlet ports were quantified through two terms, the coal split ratio and the variation index. The design of the insert, the number of water inlets, and the feeding position of coal in the distributor were the most important factors affecting the variation index. In case of coal split ratio, apart from the first two variables, none of the others had a significant effect. Four water inlets with symmetrically arranged outlets, equal water flow rate in the inlets and the material being fed in an annular ring into the distributor was found to reduce both the coal split ratio and the variation index. 相似文献
15.
为研究液化砂土的流动变形特征,开展了液化砂土的流体特性试验研究。基于边界层理论研发一套液化砂土表观黏度测试装置,主要由调速电机、电机调速器、圆柱转子、扭矩传感器等部分组成,该装置能有效测试液化砂土的表观黏度;开展了不同孔压比、转速下饱和砂土表观黏度及圆柱转子所受摩擦力矩特性研究,着重分析了液化后砂土的表观黏度特性。结果表明,液化前孔压发展及液化后孔压消散阶段摩擦力矩均受到孔压比及转速的影响;液化后砂土孔压逐渐消散,强度恢复,流动能力衰减,表观黏度升高,表观黏度与孔压比呈现出一定的线性相关性;表观黏度随着剪应变率的增大而降低,且两者呈现出幂函数关系,表明液化后砂土具有典型幂律型剪切稀化非牛顿流体特征。 相似文献
16.
煤矿井下超长孔定向钻进中孔内摩阻是限制其成孔率及成孔效率的主要因素, 为适应大盘区瓦斯抽采模式的客观需求, 研究实钻过程中摩阻及其影响规律。为顺煤层超长定向钻孔复合钻进减摩阻工艺参数选取提供依据, 对煤矿井下顺煤层近水平复合钻进工况下钻柱的钻具运动特性及受力状态进行分析。通过一定的条件假设, 建立复合钻进轴向摩擦阻力和旋转摩擦扭矩力学模型, 通过数值计算, 针对常用?89 mm定向钻具组合, 在不同孔深及钻进工艺参数匹配下的摩阻规律特性进行分析。结果表明:机械钻速、钻具转速、钻孔深度是滑动摩擦阻力和旋转摩擦扭矩的主控影响因素, 与超长定向钻孔实钻参数统计分析对比, 推进阻力和旋转扭矩变化规律与模型计算结果吻合, 该结果对于指导近水平钻孔复合定向钻进工艺参数选取、钻进工况判断具有重要的现实意义, 同时, 对于煤矿井下自动化、智能化定向钻进控制系统设计开发具有借鉴意义。 相似文献
17.
This paper proposes a numerical approach to the hyperstatic reaction method (HRM) for the analysis of segmental tunnel linings. The influence of segmental joints has been considered directly using a fixity ratio that is determined on the basis of the rotational stiffness. The parameters necessary for the calculation are presented. A specific implementation has been developed using a FEM framework. This code is able to consider the three‐dimensional (3D) effect of segment joints in successive rings on the tunnel lining behaviour. The present HRM allows one to take an arbitrary distribution of segment joints along the tunnel boundary into consideration. In addition, the rotational stiffness of segment joints has been simulated using nonlinear behaviour, as it is closer to the true behaviour of a joint than linear or bilinear behaviour. The numerical results of three hypotheses on ring interaction, which allow the 3D effect of a segmental tunnel lining to be taken into account, have been compared with data obtained from the shield‐driven tunnel of the Bologna–Florence high‐speed railway line project. The numerical results presented in the paper show that the proposed HRM can be used to effectively estimate the behaviour of a segmental tunnel lining. Copyright © 2014 John Wiley & Sons, Ltd. 相似文献
18.
《Physics and Chemistry of the Earth, Part A: Solid Earth and Geodesy》2000,25(12):805-807
The intensive use of Very Long Baseline Interferometry (VLBI), as well as Satellite and Lunar Laser Ranging (SLR, LLR) and the GPS-System allows for a precise monitoring of the current variations in earth rotation. The precision for the VLBI-system is as high as one part in 109 for a 24 hour measurement campaign. Since all these techniques are based on external reference frames, it is desirable to develop inertial sensors to the same resolution. Ring laser gyroscopes have the potential to be used for that purpose. The basic idea is to scale up the area surrounded by the two counter-rotating laser beams in order to gain higher sensitivity for the instrument with respect to the rotation rate. The Canterbury Ring Laser (C-I) consisting of a square of area 0.755 m2 has shown that ring lasers with a perimeter more than 60 cm are possible, in that the occurrence of more than one longitudinal mode of operation could be avoided by reducing the power of the circulating beams (Bilger et al., 1993). The next instrument C-II with an area of 1 m2 demonstrated many of the mechanical requirements for a stable instrument. It was constructed from a monolithic block of Zerodur, so that the size of the area does not change under temperature variations. A successfully built prototype for a large ring (G0) finally proved that it is possible to build a ring laser gyroscope with at least 14 m length of cavity (Rowe et al., 1999). This means that most of the demands for a highly sensitive inertial earth rotation sensor are met. On this basis a high resolution and highly stable instrument, suitable for geophysical applications, can be constructed. 相似文献
19.
空化水射流破碎岩石的机理研究 总被引：9，自引：1，他引：8
在不同泵压和淹没压力条件下,针对不同类型的空化喷嘴,对空化水射流的空泡云特性和破碎岩石机理进行了一系列实验研究,探讨了空化水射流的空泡云与冲蚀能力之间的相互关系。优化空化喷嘴结构和工作条件以减小泵压,从而降低输入能量。空泡云的可视化研究显示缩放形喷嘴产生的空化云的长度和宽度比收敛形喷嘴的大。研究表明,空化水射流切割破碎岩石主要是由空泡的溃灭引起的,空泡云的长度等于靶距与切割深度之和;在切割破碎岩石时冲蚀效果只在开始几秒内发生,冲蚀深度并不随时间而增大。 相似文献
20.
碳酸盐岩的声波特性研究及其应用 总被引：2，自引：0，他引：2
基于岩溶地区碳酸盐岩试样室内声波测试分析发现: ( 1)泥质灰岩和角砾状灰岩的波速比普通灰岩、灰质白云岩比一般白云岩和角砾白云岩的高。( 2)灰岩的声波、密度略大于白云岩的声波、密度,灰岩的动弹性模量、剪切模量和体积模量也比白云岩大。( 3)溶蚀程度和微小结构面对碳酸盐岩中波的传播速度影响较大,灰岩波速随风化程度的提高而降低。( 4)纵、横波速与岩石的密度具有线性关系,利用密度、波速、纵横波速比或泊松比可初步判断碳酸盐岩在岩性上的差别。( 5)声波测试和单轴抗压强度试验求得的岩石的弹性模量具有一定的相关性,利用声波测试结果可以推求实际工程中计算、设计所需的力学参数。 相似文献