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1.
Blasting is sometimes inevitable in civil engineering work, to fragment the massive rock to enable excavation and leveling. In Minyak Beku, Batu Pahat also, blasting is implemented to fragment the rock mass, to reduce the in situ rock level to the required platform for a building construction. However, during blasting work, some rocks get an excessive amount of explosive energy and this energy may generate flyrock. An accident occurred on 15 July 2015 due to this phenomenon, in which one of the workers was killed and two other workers were seriously injured after being hit by the flyrock. The purpose of this study is to investigate the causes of the flyrock accidents through evaluation of rock mass geological structures. The discontinuities present on the rock face were analyzed, to study how they affected the projection and direction of the flyrock. Rock faces with lower mean joint spacing and larger apertures caused excessive flyrock. Based on the steoreonet analysis, it was found that slope failures also produced a significant effect on the direction, if the rock face failure lay in the critical zone area. Empirical models are often used to predict flyrock projection. In this study five empirical models are used to compare the incidents. It was found that none of the existing formulas could accurately predict flyrock distance. Analysis shows that the gap between predicted and actual flyrock can be reduced by including blast deign and geological conditions in forecasts. Analysis revealed only 69% of accuracy could be achieved if blast design is the only parameter to be considered in flyrock projection and the rest is influenced by the geological condition. Other causes of flyrock are discussed. Comparison of flyrock prediction with face bursting, cratering and rifling is carried out with recent prediction models.  相似文献   

2.
Flyrock is an adverse effect produced by blasting in open-pit mines and tunneling projects. So, it seems that the precise estimations and risk level assessment of flyrock are essential in minimizing environmental effects induced by blasting. The first aim of this research is to model the risk level associated with flyrock through rock engineering systems (RES) methodology. In this regard, 62 blasting were investigated in Ulu Tiram quarry, Malaysia, and the most effective parameters of flyrock were measured. Using the most influential parameters on flyrock, the overall risk of flyrock was obtained as 32.95 which is considered as low to medium degree of vulnerability. Moreover, the second aim of this research is to estimate flyrock based on RES and multiple linear regression (MLR). To evaluate performance prediction of the models, some statistical criteria such as coefficient of determination (R2) were computed. Comparing the values predicted by the models demonstrated that the RES has more suitable performance than MLR for predicting the flyrock and it could be introduced as a powerful technique in this field.  相似文献   

3.
Flyrock arising from blasting operations is one of the crucial and complex problems in mining industry and its prediction plays an important role in the minimization of related hazards. In past years, various empirical methods were developed for the prediction of flyrock distance using statistical analysis techniques, which have very low predictive capacity. Artificial intelligence (AI) techniques are now being used as alternate statistical techniques. In this paper, two predictive models were developed by using AI techniques to predict flyrock distance in Sungun copper mine of Iran. One of the models employed artificial neural network (ANN), and another, fuzzy logic. The results showed that both models were useful and efficient whereas the fuzzy model exhibited high performance than ANN model for predicting flyrock distance. The performance of the models showed that the AI is a good tool for minimizing the uncertainties in the blasting operations.  相似文献   

4.
The environmental effects of blasting must be controlled in order to comply with regulatory limits. Because of safety concerns and risk of damage to infrastructures, equipment, and property, and also having a good fragmentation, flyrock control is crucial in blasting operations. If measures to decrease flyrock are taken, then the flyrock distance would be limited, and, in return, the risk of damage can be reduced or eliminated. This paper deals with modeling the level of risk associated with flyrock and, also, flyrock distance prediction based on the rock engineering systems (RES) methodology. In the proposed models, 13 effective parameters on flyrock due to blasting are considered as inputs, and the flyrock distance and associated level of risks as outputs. In selecting input data, the simplicity of measuring input data was taken into account as well. The data for 47 blasts, carried out at the Sungun copper mine, western Iran, were used to predict the level of risk and flyrock distance corresponding to each blast. The obtained results showed that, for the 47 blasts carried out at the Sungun copper mine, the level of estimated risks are mostly in accordance with the measured flyrock distances. Furthermore, a comparison was made between the results of the flyrock distance predictive RES-based model, the multivariate regression analysis model (MVRM), and, also, the dimensional analysis model. For the RES-based model, R 2 and root mean square error (RMSE) are equal to 0.86 and 10.01, respectively, whereas for the MVRM and dimensional analysis, R 2 and RMSE are equal to (0.84 and 12.20) and (0.76 and 13.75), respectively. These achievements confirm the better performance of the RES-based model over the other proposed models.  相似文献   

5.
Flyrock is one of the most hazardous events in blasting operation of surface mines. There are several empirical methods to predict flyrock. Low performance of such models is due to complexity of flyrock analysis. Existence of various effective parameters and their unknown relationships are the main reasons for inaccuracy of the empirical models. Presently, application of new approaches such as artificial intelligence is highly recommended. In this paper, an attempt has been made to predict and control flyrock in blasting operation of Sangan iron mine, Iran incorporating rock properties and blast design parameters using artificial neural network (ANN) method. A three-layer feedforward back-propagation neural network having 13 hidden neurons with nine input parameters and one output parameter were trained using 192 experimental blast datasets. It was also observed that in ascending order, blastability index, charge per delay, hole diameter, stemming length, powder factor are the most effective parameters on the flyrock. Reducing charge per delay caused significant reduction in the flyrock from 165 to 25 m in the Sangan iron mine.  相似文献   

6.
Backbreak is an undesirable side effect of bench blasting operations in open pit mines. A large number of parameters affect backbreak, including controllable parameters (such as blast design parameters and explosive characteristics) and uncontrollable parameters (such as rock and discontinuities properties). The complexity of the backbreak phenomenon and the uncertainty in terms of the impact of various parameters makes its prediction very difficult. The aim of this paper is to determine the suitability of the stochastic modeling approach for the prediction of backbreak and to assess the influence of controllable parameters on the phenomenon. To achieve this, a database containing actual measured backbreak occurrences and the major effective controllable parameters on backbreak (i.e., burden, spacing, stemming length, powder factor, and geometric stiffness ratio) was created from 175 blasting events in the Sungun copper mine, Iran. From this database, first, a new site-specific empirical equation for predicting backbreak was developed using multiple regression analysis. Then, the backbreak phenomenon was simulated by the Monte Carlo (MC) method. The results reveal that stochastic modeling is a good means of modeling and evaluating the effects of the variability of blasting parameters on backbreak. Thus, the developed model is suitable for practical use in the Sungun copper mine. Finally, a sensitivity analysis showed that stemming length is the most important parameter in controlling backbreak.  相似文献   

7.
Excavation of coal, overburden, and mineral deposits by blasting is dominant over the globe to date, although there are certain undesirable effects of blasting which need to be controlled. Blast-induced vibration is one of the major concerns for blast designers as it may lead to structural damage. The empirical method for prediction of blast-induced vibration has been adopted by many researchers in the form of predictor equations. Predictor equations are site specific and indirectly related to physicomechanical and geological properties of rock mass as blast-induced ground vibration is a function of various controllable and uncontrollable parameters. Rock parameters for blasting face and propagation media for blast vibration waves are uncontrollable parameters, whereas blast design parameters like hole diameter, hole depth, column length of explosive charge, total number of blast holes, burden, spacing, explosive charge per delay, total explosive charge in a blasting round, and initiation system are controllable parameters. Optimization of blast design parameters is based on site condition and availability of equipment. Most of the smaller mines have predesigned blasting parameters except explosive charge per delay, total explosive charge, and distance of blast face from surface structures. However, larger opencast mines have variations in blast design parameters for different benches based on strata condition: Multivariate predictor equation is necessary in such case. This paper deals with a case study to establish multivariate predictor equation for Moher and Moher Amlohri Extension opencast mine of India. The multivariate statistical regression approach to establish linear and logarithmic scale relation between variables to predict peak particle velocity (PPV) has been used for this purpose. Blast design has been proposed based on established multivariate regression equation to optimize blast design parameters keeping PPV within legislative limits.  相似文献   

8.
Blasting is well-known as an effective method for fragmenting or moving rock in open-pit mines. To evaluate the quality of blasting, the size of rock distribution is used as a critical criterion in blasting operations. A high percentage of oversized rocks generated by blasting operations can lead to economic and environmental damage. Therefore, this study proposed four novel intelligent models to predict the size of rock distribution in mine blasting in order to optimize blasting parameters, as well as the efficiency of blasting operation in open mines. Accordingly, a nature-inspired algorithm (i.e., firefly algorithm – FFA) and different machine learning algorithms (i.e., gradient boosting machine (GBM), support vector machine (SVM), Gaussian process (GP), and artificial neural network (ANN)) were combined for this aim, abbreviated as FFA-GBM, FFA-SVM, FFA-GP, and FFA-ANN, respectively. Subsequently, predicted results from the abovementioned models were compared with each other using three statistical indicators (e.g., mean absolute error, root-mean-squared error, and correlation coefficient) and color intensity method. For developing and simulating the size of rock in blasting operations, 136 blasting events with their images were collected and analyzed by the Split-Desktop software. In which, 111 events were randomly selected for the development and optimization of the models. Subsequently, the remaining 25 blasting events were applied to confirm the accuracy of the proposed models. Herein, blast design parameters were regarded as input variables to predict the size of rock in blasting operations. Finally, the obtained results revealed that the FFA is a robust optimization algorithm for estimating rock fragmentation in bench blasting. Among the models developed in this study, FFA-GBM provided the highest accuracy in predicting the size of fragmented rocks. The other techniques (i.e., FFA-SVM, FFA-GP, and FFA-ANN) yielded lower computational stability and efficiency. Hence, the FFA-GBM model can be used as a powerful and precise soft computing tool that can be applied to practical engineering cases aiming to improve the quality of blasting and rock fragmentation.  相似文献   

9.
An extensive multivariate analysis procedure for prediction of blast fragmentation distribution is presented. Several blasts performed in various mines and rock formations in the world are brought together and evaluated. Blast design parameters, the modulus of elasticity, in situ block size are considered to perform multivariate analysis. The hierarchical cluster analysis is used to separate the blasts data into different groups of similarity. Group memberships were checked by the discriminant analysis. The multivariate regression analysis was applied to develop prediction equations for the estimation of the mean particle size of muckpiles. Two different prediction equations were developed based on the rock stiffness. Validation of the proposed equations on various mines is presented and the capability of the prediction equations was compared with one of the most applied fragmentation distribution models appearing in the blasting literature. Prediction capability of the proposed models was found to be strong. Diversity of the blasts data used is one of the most important aspects of the developed models. The models are not complex and suitable for practical use at mines. Copyright © 2010 John Wiley & Sons, Ltd.  相似文献   

10.
A hybrid dimensional analysis fuzzy inference system approach was introduced to predict blast-induced flyrock in surface mining, by integrating a dimensional analysis procedure and Mamdani’s fuzzy inference system. In the dimensional analysis, the blast-induced flyrock was considered as a function of the most effective parameters. Hence, a number of dimensionless products resulted and were used as input and output parameters of Mamdani’s fuzzy inference system. The capability of the hybrid approach was determined by comparing its results with the real measurement of flyrock in the case of a copper mine, based on a number of 320 in situ blasting datasets. Predictions by the system were close to the real measurements. Sensitivity analysis of the hybrid dimensional analysis fuzzy inference system showed that the most effective dimensionless products on flyrock distance were spacing, the multiplication of rock mass rating and hole length, and the subtraction of burden and hole length multiplication and stemming length.  相似文献   

11.
Most blasting operations are associated with various forms of energy loss, emerging as environmental side effects of rock blasting, such as flyrock, vibration, airblast, and backbreak. Backbreak is an adverse phenomenon in rock blasting operations, which imposes risk and increases operation expenses because of safety reduction due to the instability of walls, poor fragmentation, and uneven burden in subsequent blasts. In this paper, based on the basic concepts of a rock engineering systems (RES) approach, a new model for the prediction of backbreak and the risk associated with a blast is presented. The newly suggested model involves 16 effective parameters on backbreak due to blasting, while retaining simplicity as well. The data for 30 blasts, carried out at Sungun copper mine, western Iran, were used to predict backbreak and the level of risk corresponding to each blast by the RES-based model. The results obtained were compared with the backbreak measured for each blast, which showed that the level of risk achieved is in consistence with the backbreak measured. The maximum level of risk [vulnerability index (VI) = 60] was associated with blast No. 2, for which the corresponding average backbreak was the highest achieved (9.25 m). Also, for blasts with levels of risk under 40, the minimum average backbreaks (<4 m) were observed. Furthermore, to evaluate the model performance for backbreak prediction, the coefficient of correlation (R 2) and root mean square error (RMSE) of the model were calculated (R 2 = 0.8; RMSE = 1.07), indicating the good performance of the model.  相似文献   

12.
Blast design is a critical factor dominating fragmentation and cost of actual bench blasts. However, due to the varying nature of rock properties and geology as well as free surface conditions, reliable theoretic formulae are still unavailable at present and in most cases blast design is carried out by personal experience. As an effort to find a more scientific and reliable tool for blast design, a computer-aided bench blast design and simulation system, the BLAST-CODE model, is developed for Shuichang surface mine, Mining Industry Company of the Capital Iron and Steel Corporation Beijing. The BLAST-CODE model consists of a database representing geological and topographical conditions of the mine and the modules Frag + and Disp + for blast design and prediction of resultant fragmentation and displacement of rock mass. The two modules are established in accordance with cratering theory qualitatively and modified quantitatively by regression of the data collected from 85 bench blasting practices conducted in 3 mines of the Shuichang surface mine. Blasting parameters are selected based upon quantitative and comprehensive evaluation on the effect of the factors such as rock properties, geology, free surface conditions and detonation characteristics of the explosive products in use. In order to ensure practicality and reliability of the system, the BLAST-CODE model allows automatic adjustment to the selected parameters such as burden B and spacing S as well as explosive charge amount Q of any blasthole under irregular topographic and/or varying blastability conditions of the rock mass to be blasted. Simulation of the BLAST-CODE model includes prediction of fragmentation and displacement that are demonstrated in terms of swell factor, characteristic rock size x c and size distribution coefficient n by Rossin-Ramler's equation, and 3-dimentional muck pile profile. The BLAST-CODE model also permits interactive parameter selection based on comparison of the predicted fragmentation and displacement as well as the cost for drilling, explosives, and accessories until the most effective option can be selected.  相似文献   

13.
Blasting is a widely used technique for rock fragmentation in opencast mines and tunneling projects. Ground vibration is one of the most environmental effects produced by blasting operation. Therefore, the proper prediction of blast-induced ground vibrations is essential to identify safety area of blasting. This paper presents a predictive model based on gene expression programming (GEP) for estimating ground vibration produced by blasting operations conducted in a granite quarry, Malaysia. To achieve this aim, a total number of 102 blasting operations were investigated and relevant blasting parameters were measured. Furthermore, the most influential parameters on ground vibration, i.e., burden-to-spacing ratio, hole depth, stemming, powder factor, maximum charge per delay, and the distance from the blast face were considered and utilized to construct the GEP model. In order to show the capability of GEP model in estimating ground vibration, nonlinear multiple regression (NLMR) technique was also performed using the same datasets. The results demonstrated that the proposed model is able to predict blast-induced ground vibration more accurately than other developed technique. Coefficient of determination values of 0.914 and 0.874 for training and testing datasets of GEP model, respectively show superiority of this model in predicting ground vibration, while these values were obtained as 0.829 and 0.790 for NLMR model.  相似文献   

14.
This research was performed on the quarry that will be opened to produce aggregates and rock filling material at Catalagzi region at Zonguldak province in Turkey. However, there are some structures which can be adversely affected by blasting at the quarry. These structures are a methane exploration drill hole and a house at the distances of 340 and 390 m, respectively. One of the main goals of this study is to perform a preliminary assessment of possible damage effect of ground vibrations induced by blasting on these structures by risk analysis based on ground vibration measurements. In order to propose a preliminary blast design models separately for aggregate and rock filling material production, six test shots with different maximum charge per delay were planned and fired at the quarry. In these shots, 90 events were recorded. To predict peak particle velocity (PPV), the relationship between the recorded peak particle velocities and scaled distances were investigated. During this investigation, the data pairs were statistically analyzed and a PPV prediction equation specific to this site with 95% prediction line were obtained. And also, this equation was used in the derivation of the practical blasting charts specific to this site as a practical way of predicting the peak particle velocity and maximum charge per delay for future blasting. A risk analysis was performed by using this equation. In the light of this analysis, preliminary blast design models were proposed to be used in this quarry for aggregate and rock filling material production.  相似文献   

15.
Drilling and blasting is a major technology in mining since it is necessary for the initial breakage of rock masses in mining. Only a fraction of the explosive energy is efficiently consumed in the actual breakage and displacement of the rock mass, and the rest of the energy is spent in undesirable effects, such as ground vibrations. The prediction of induced ground vibrations across a fractured rock mass is of great concern to rock engineers in assessing the stability of rock slopes in open pit mines. The waveform superposition method was used in the Gol-E-Gohar iron mine to simulate the production blast seismograms based upon the single-hole shot vibration measurements carried out at a distance of 39 m from the blast. The simulated production blast seismograms were then used as input to predict particle velocity time histories of blast vibrations in the mine wall using the universal distinct element code (UDEC). Simulated time histories of particle velocity showed a good agreement with the measured production blast time histories. Displacements and peak particle velocities were determined at various points of the engineered slope. The maximum displacement at the crest of the nearest bench in the X and Y directions was 26 mm, which is acceptable in regard to open pit slope stability.  相似文献   

16.
The uniaxial compressive strength of intact rock is the main parameter used in almost all engineering projects. The uniaxial compressive strength test requires high quality core samples of regular geometry. The standard cores cannot always be extracted from weak, highly fractured, thinly bedded, foliated and/or block-in-matrix rocks. For this reason, the simple prediction models become attractive for engineering geologists. Although, the sandstone is one of the most abundant rock type, a general prediction model for the uniaxial compressive strength of sandstones does not exist in the literature. The main purposes of the study are to investigate the relationships between strength and petrographical properties of sandstones, to construct a database as large as possible, to perform a logical parameter selection routine, to discuss the key petrographical parameters governing the uniaxial compressive strength of sandstones and to develop a general prediction model for the uniaxial compressive strength of sandstones. During the analyses, a total of 138 cases including uniaxial compressive strength and petrographic properties were employed. Independent variables for the multiple prediction model were selected as quartz content, packing density and concavo–convex type grain contact. Using these independent variables, two different prediction models such as multiple regression and ANN were developed. Also, a routine for the selection of the best prediction model was proposed in the study. The constructed models were checked by using various prediction performance indices. Consequently, it is possible to say that the constructed models can be used for practical purposes.  相似文献   

17.
In the blasting operation, risk of facing with undesirable environmental phenomena such as ground vibration, air blast, and flyrock is very high. Blasting pattern should properly be designed to achieve better fragmentation to guarantee the successfulness of the process. A good fragmentation means that the explosive energy has been applied in a right direction. However, many studies indicate that only 20–30 % of the available energy is actually utilized for rock fragmentation. Involvement of various effective parameters has made the problem complicated, advocating application of new approaches such as artificial intelligence-based techniques. In this paper, artificial neural network (ANN) method is used to predict rock fragmentation in the blasting operation of the Sungun copper mine, Iran. The predictive model is developed using eight and three input and output parameters, respectively. Trying various types of the networks, it was found that a trained model with back-propagation algorithm having architecture 8-15-8-3 is the optimum network. Also, performance comparison of the ANN modeling with that of the statistical method was confirmed robustness of the neural networks to predict rock fragmentation in the blasting operation. Finally, sensitivity analysis showed that the most influential parameters on fragmentation are powder factor, burden, and bench height.  相似文献   

18.
In the last decade, fragmentation prediction has been attempted by many researchers in the field of blasting. Kuznetsov developed an equation for the estimation of average fragment size, x 50 , based on explosive energy and powder factors. Cunningham introduced a uniformity index n as a function of drilling accuracy, blast geometry and a rock factor A associated with a “blastability index”, which can be calculated from the jointing, density and hardness of the blasted rock mass. Knowing the mean size and the uniformity index, a Rosin-Rammler distribution equation can then be derived for calculating the fragment size distribution in a blasted muckpile. Analysis of existing data has revealed serious discrepancies between actual and calculated uniformity indices. The current integrated approach combines the Kuznetsov or similar equation and a comminution concept like the Bond Index equation to enable the estimation of both the 50% and 80% passing sizes ( k 50 and k 80 ). By substituting these two passing sizes into the Rosin-Rammler equation, the characteristic size x c and the uniformity index n can be obtained to allow the calculation of various fragment sizes in a given blast. The effectiveness of this new fragmentation prediction approach has been tested using sieved data from small-scale bench blasts, available in the literature. This paper will cover all tested results and a discussion on the discrepancy between measurement and prediction due to possible energy loss during blasting.  相似文献   

19.
A new site-specific vibration prediction equation was developed based on site measurement performed in a sandstone quarry. Also, several vibration prediction equations were compiled from the blasting literature and used to predict ground vibration for the studied quarry. By this way, site-specific equation created by regression analysis and the equations obtained from the blasting literature were compared in terms of prediction accuracy. Some of the equations obtained from the literature made better predictions than the site-specific equation created for the studied quarry. The prediction equations were grouped, and the effects of the rock formation and mine type on the prediction accuracy were investigated. Suitable error measures for evaluation of ground vibration prediction were examined in detail. A new general prediction equation was created using site factors (K, β) of the examined studies. The general equation was created using 17 prediction equations reported by blast researchers. Prediction capability of the general equation was found to be strong. Diversity of the blast data is one of the strongest features of the general equation.  相似文献   

20.
An ideally performed blasting operation enormously influences the mining overall cost. This aim can be achieved by proper prediction and attenuation of flyrock and backbreak. Poor performance of the empirical models has urged the application of new approaches. In this paper, an attempt has been made to develop a new neuro-genetic model for predicting flyrock and backbreak in Sungun copper mine, Iran. Recognition of the optimum model with this method as compared with the classic neural networks is faster and convenient. Genetic algorithm was utilized to optimize neural network parameters. Parameters such as number of neurons in hidden layer, learning rate, and momentum were considered in the model construction. The performance of the model was examined by statistical method in which absolutely higher efficiency of neuro-genetic modeling was proved. Sensitivity analysis showed that the most influential parameters on flyrock are stemming and powder factor, whereas for backbreak, stemming and charge per delay are the most effective parameters.  相似文献   

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