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1.
TBM开挖隧洞,由于刀盘及刀具的限制,目前开挖完的隧洞为同一直径,为了保证后期衬砌施工中结构的强度,需要对不同的围岩类别采取不同的衬砌厚度。研究表明,采取可变径全圆针梁台车进行这方面的衬砌,具有明显的优越性。本文基于吉林引松供水工程项目,论述了可变径全圆针梁台车在TBM施工隧洞衬砌中的应用。  相似文献   

2.
There are two kinds of excavation methods in underground engineering: the tunnel boring machine (TBM) and the drill-blasting method. A large number of studies have shown that the deformation and failure, the degree of disturbance, the stability and the reinforcement measures of surrounding rock using the TBM and drill-blasting method vary from each other. To accurately master these macroscopic damages, it is necessary to focus on the investigation of the micro-mechanical responses of the surrounding rock. Scanning electron microscopy tests, acoustic emission tests and tunnel acoustic detection tests were carried out to analyze the mechanical response of surrounding rock of tunnels, which were excavated in marble by, respectively, the TBM and the drill-blasting method. The tests results showed that most of the rock fractures cut by TBM is wipe along the crystal, and the failure mechanism is mainly cutting, while most of the rock fractures induced by the TBM coincide with crystal planes, its mechanism is mainly tensile. The stress–strain curves of rocks cut by the TBM method are rather flat around the peak strength, which means a strong resistance to deformation around the peak load. The response of AE for the rock cut by the TBM method appears after larger strains than the response of the rock constructed by the drill-blasting method. This suggests that the resistance to damage is higher under TBM excavation conditions. The relaxation depths of the tunnel excavated by the drill-blasting method are larger than the tunnel excavated by the TBM method. The research can provide more insight into tunnel failure mechanisms and provide a framework for reinforcement measures.  相似文献   

3.
Two headrace tunnels and the drainage tunnel were excavated by tunnel boring machines (TBMs) in Jinping II Hydropower Station. During TBM excavation, two types of slabbing failure were encountered in these deep buried marble tunnels. One is rock bursting and the other is non-violent slabbing. In order to study the rock burst and slabbing failure, a unique true triaxial rock burst test was carried out to simulate the rock burst process with different in situ stresses. Four rock samples in different marble layers were obtained in the site, and then four experiments are conducted under the same stressed conditions as the in situ field. The rock burst process and slabbing failure phenomena of the four experiments are in good accordance with the observations of corresponding excavation site. The failure modes of slabbing and rock burst in different rock groups can be predicted based on the experiments. The influence of the slabbing and rock burst failure on TBM excavation is analyzed in depth. Non-violent slabbing is beneficial to the rock breakage process. Rock burst with violent slabbing process greatly affects the tunnel support, cutter and cutterhead damage, gripper movement and force and so on.  相似文献   

4.
The Queens Water Tunnel No. 3, stage 2 having 7.5-km length and 7-m diameter, is excavated by a high-power tunnel boring machine (TBM) underneath Brooklyn and Queens area for distributing freshwater throughout the New York City, USA. This paper offers a review of the project by considering the TBM performance and rock mass interaction. Using the individual cutter force, intact, and mass rock properties, TBM performance by means of field penetration index (FPI) was predicted and compared with actual results obtained in the field. Further, the study involves statistical analysis of the laboratory and field data including machine, intact, and mass rock properties to develop new empirical equations to estimate FPI. It is stated that the FPI, also converted to the rate of penetration, could be estimated utilizing intact and mass rock properties together with cutter force for similar type of rocks with correlation coefficient of 0.88.  相似文献   

5.
全断面硬岩隧道掘进机(tunnel boring machine, TBM)对岩体条件极其敏感,且其前期投入较大,准确地评估岩体可掘性、预测TBM掘进性能对TBM隧道施工至关重要。基于来自中国、伊朗两国涵盖3种不同岩性的5条TBM施工引水隧洞约300组现场数据,以现场贯入度指数FPI为岩体可掘性评价指标,分析了岩石单轴抗压强度UCS、岩体完整性指数 、岩体主要结构面与洞轴线的夹角?、隧洞直径D等与岩体可掘性之间的关系;探讨了适用于岩体可掘性研究的岩体参数统一方法,进一步建立了精度较高的(相关系数为0.768)岩体可掘性经验预测方法。基于该预测方法,运用K中心聚类分析方法,将岩体可掘性分为6类,探讨了不同岩体可掘性条件下TBM平均单刀推力、刀盘转速分布规律,相应成果可为实际工程中TBM施工隧洞岩体可掘性评估、掘进参数的选择、施工进度的安排提供一定的指导。  相似文献   

6.
Summary  Basic principles of the theory of rock cutting with rolling disc cutters are used to appropriately reduce tunnel boring machine (TBM) logged data and compute the specific energy (SE) of rock cutting as a function of geometry of the cutterhead and operational parameters. A computational code written in Fortran 77 is used to perform Kriging predictions in a regular or irregular grid in 1D, 2D or 3D space based on sampled data referring to rock mass classification indices or TBM related parameters. This code is used here for three purposes, namely: (1) to filter raw data in order to establish a good correlation between SE and rock mass rating (RMR) (or tunnelling quality index Q) along the chainage of the tunnel, (2) to make prediction of RMR, Q or SE along the chainage of the tunnel from boreholes at the exploration phase and design stage of the tunnel, and (3) to make predictions of SE and RMR or Q ahead of the tunnel’s face during excavation of the tunnel based on SE estimations during excavation. The above tools are the basic constituents of an algorithm to continuously update the geotechnical model of the rock mass based on logged TBM data. Several cases were considered to illustrate the proposed methodology, namely: (a) data from a system of twin tunnels in Hong Kong, (b) data from three tunnels excavated in Northern Italy, and (c) data from the section Singuerlin-Esglesias of the Metro L9 tunnel in Barcelona. Correspondence: G. Exadaktylos, Department of Mineral Resources Engineering, Technical University of Crete, Chania, Greece  相似文献   

7.
The competency of any TBM in any geological condition is determined by a rock or rock mass breakage process. A 12.24 km long tunnel between Maroshi and Ruparel College was excavated by Brihanmumbai municipal corporation (BMC) to improve water supply system of greater Mumbai, India, using open-type hard rock tunnel boring machines (TBMs). In this paper an attempt has been made to establish the relationship between rock mass characteristics i.e. RMR and UCS of the Deccan trap rocks and TBMs performance characteristics for 5.83 km long Maroshi–Vakola tunnel section of the Maroshi–Ruparel college tunnel project. To analyze the effect of variable rock mass conditions on the TBM performance, the operating parameters i.e. thrust force, torque and RPM of the machine, were recorded and intact rock strength was determined. The effect of rock mass properties on machine penetration rate (PR) and the relation with other operational parameters were analyzed. The rock strength affects the rock behaviour under compression. When the rolling cutters indent the rock, the stress exerted must be higher than the rock strength i.e.; the rock strength is directly relevant to the performance of TBM. Studies show that the penetration rate decreases with increase in uniaxial compressive strength (UCS). The comparison of measured penetration rate with empirical model developed by Graham, in which, the penetration rate is computed using UCS and average thrust per cutter, showed good agreement with coefficient of determination (R2), i.e. 0.97. The study shows that the TBM performance was maximum in rock mass rating (RMR) range from 40 to 75, while slower penetration was recorded both in very poor and very good rock masses.  相似文献   

8.
Pan  Yucong  Liu  Quansheng  Kong  Xiaoxuan  Liu  Jianping  Peng  Xingxin  Liu  Qi 《Acta Geotechnica》2019,14(4):1249-1268

In this study, determination of some machine parameters and performance prediction for tunnel boring machine (TBM) are conducted based on laboratory rock cutting test. Firstly, laboratory full-scale linear cutting test is carried out using 432-mm CCS (constant cross section) disc cutter in Chongqing Sandstone. Then, the input parameters for TBM cutterhead design are extracted; some TBM specifications are determined and then compared to the manufactured values. Finally, laboratory full-scale linear cutting test results are compared with the field TBM excavation performance data collected in Chongqing Yangtze River Tunnel. Results show that laboratory full-scale linear cutting test results, combined with some engineering considerations, can be used for the preliminary and rough design of TBM machine capacity. Meanwhile, combined with some modification factors, it can also well predict the field TBM excavation performance.

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9.
TBM滚刀破岩过程影响因素数值模拟研究   总被引:3,自引:0,他引:3  
全断面岩石掘进机(TBM)的破岩效率主要受刀盘设计和岩体特征的影响。采用颗粒流方法建立了岩石试件与滚刀的数值模型,对TBM滚刀破岩过程的影响因素进行了分析。研究表明,单刃滚刀交替作用下强度较低的岩石中易形成规则的张拉裂纹而生成较大岩碴;强度较高的岩石中滚刀的侧向挤压促使形成块度较小的片状岩碴;双刃滚刀作用下岩石表面受到强烈挤压后出现较大的拉应力,使岩石更易破碎,且仅在强度较高的岩石中才易形成透镜状岩碴。滚刀破岩过程中存在能耗最小的最佳间距,该最佳间距随着岩石强度的增大而减小。滚刀破岩过程中,结构面对裂纹扩展具有显著的控制性作用,并阻隔损伤向结构面下的岩石中渗透;随着结构面与滚刀侵入方向夹角的减小,结构面将引导裂纹向岩石深部扩展,而当夹角较大时,结构面则会引导裂纹横向扩展,易导致大块岩碴的形成  相似文献   

10.
基于锦屏二级水电站深埋隧洞钻爆法及隧道掘进机(TBM)开挖过程中大量微震监测数据及不同等级的岩爆案例,对不同开挖方式下即时型岩爆的孕育及发生过程的能量释放展开研究,并运用分形几何原理研究微震能量分布的变化规律,得到以下结论:(1)即时型岩爆的孕育及发生过程中,岩爆区围岩岩体处于破坏加速集聚并不断扩展的过程;(2)钻爆法开挖过程中储存在岩体内的弹性应变能消耗于岩体破裂过程大于TBM开挖,而转化为岩体动能小于TBM开挖;(3)钻爆法开挖微震能量分形维度在即时型岩爆的孕育过程不断增加,岩爆临近前会增加到某个临界值以上;(4)TBM开挖即时型高等级岩爆能量分形维度值大于钻爆法开挖,并且其分形维度值可以反映低等级岩爆伴随发生的特征。  相似文献   

11.
Pan  Yucong  Liu  Quansheng  Liu  Qi  Liu  Jianping  Peng  Xingxin  Huang  Xing  Wei  Mingbao 《Acta Geotechnica》2020,15(6):1481-1500
Acta Geotechnica - This study is to investigate the change in resultant force, cutting coefficient and normalized resultant force of the TBM (tunnel boring machine) disc cutter when using different...  相似文献   

12.
深埋隧洞极强岩爆段隧道掘进机半导洞掘进岩爆风险研究   总被引:3,自引:0,他引:3  
深埋隧洞TBM(隧道掘进机)全断面掘进时,在局部超高应力集中的完整硬脆性岩体洞段将直面极强岩爆的风险,设备和人员的安全将遭受极大的威胁。在锦屏II水电站3#引水隧洞极强岩爆段实施了“先半导洞+TBM联合掘进”实验,结合微震实时监测信息对TBM半导洞掘进的岩爆风险开展了研究。监测结果表明,(1)TBM半导洞掘进期间,日平均微震事件数、日平均辐射微震能、微震大事件数及实际岩爆发生次数和强度均远远低于TBM全断面掘进;(2)能量指数对数值和累积视体积的时域演化表明,TBM半导洞掘进强烈岩爆发生的风险远低于TBM全断面掘进,现场实际开挖也证明了这一点;(3)半导洞洞段微震事件的空间集结程度、总数、震级大小与能量辐射均远小于全断面洞段。因此,TBM半导洞掘进的岩爆风险远远低于TBM全断面掘进,在具有施工条件的情况下采用先半导洞预处理,然后TBM半断面掘进极强岩爆段,以期控制岩爆风险的方案是可行的。  相似文献   

13.
Summary The paper analyses the influence of rock mass quality on the performance of a double shield TBM in the excavation of a tunnel in a gneiss formation which is characterized by high strength and low fracture intensity.As full observation of the rock conditions was prevented by the use of segmental lining, a geomechanical survey of the face was performed during maintenance downtime and the observed conditions were correlated with the machine performance parameters for that same day. A statistical analysis of the data shows that penetration rate correlates well with a slightly modified RMR index (in which the influence of the water conditions and joint orientation were discounted), but the most important factor is by far the partial rating of the RMR classification related to joint spacing only. However in tunnels characterized by greater variability in rock strength and joint conditions, it could be worthwhile using the complete RMR index.Given the toughness of the rock, failure of the cutter bearings and supports were a frequent occurrence during excavation. Owing to this factor the influence of rock quality on the rate of advance was found to be weak and the correlation more scattered.The results obtained for the Varzo tunnel were compared with those relative to other tunnels in granitic rocks and found to be in good agreement. However the relationships obtained should be considered valid only for this type of rock; machine behaviour could be found to be markedly different in other rock types, even where rock material strength and joint frequency are the same.  相似文献   

14.
Summary The understanding of rock breaking and chipping due to the TBM cutter disks mechanism in deep tunnels is considered in this paper. The interest stems from the use of TBMs for the excavation of long Trans-Alpine tunnels. Some tests that simulate the disk cutter action at the tunnel face by means of an indenter, acting on a rock specimen are proposed. The rock specimen is confined through a flat-jack and a confinement-free area on one side of the specimen simulates the formation of a groove near the indenter, like it occurs in TBM excavation conditions. Results show a limited influence of the confinement stress versus the thrust increment required for breaking the rock between the indenter and the free side of the specimen. Numerical modelling of the cutter disk action on confined material has also been carried out in order to investigate further aspects of the fracture initiation. Also in this case the importance of the relative position between disk cutter and groove is pointed out.  相似文献   

15.
温森  周书宇  盛桂琳 《岩土力学》2019,40(7):2628-2636
TBM掘进经常遇到复合岩层,在该地层中施工对滚刀破岩非常不利。为了提高掘进效率,降低工程造价,开展复合岩层滚刀破岩效率研究很有必要。鉴于此,采用滚刀岩机作用综合试验台对砂岩、花岗岩复合(复合比例为4(25) 6)而成的岩层进行5组刀间距下3种贯入度的3把滚刀同步旋转切割试验;试验过程中监测破岩总法向力、总扭矩,并分别收集两种岩石的岩渣进行筛分、称重;依据试验结果分析不同刀间距、贯入度下的法向力、扭矩及比能的关系。研究表明:不同刀间距时,平均法向力、平均扭矩随贯入度的增加而增大但两者的增加趋势不同,即平均法向力随着贯入度的增加几乎呈直线增大,而平均扭矩随着贯入度的增加其递增趋势减小;不同贯入度下存在不同的最优刀间距;砂岩、花岗岩切割轨迹长度比例为4:6时刀间距与贯入度的比值在14左右,破岩效率最高。  相似文献   

16.
冀佩琦  张晓平  张旗 《岩土力学》2016,37(Z2):724-734
在全断面岩石掘进机(TBM)刀具破岩的颗粒元模拟中颗粒参数的选取至关重要,其中颗粒间平行黏结切向、法向强度是关键控制性参数之一,它们之间的比值关系直接决定所模拟试样的延脆性质,影响刀具破岩过程及其破岩效果。为探讨延脆性对刀具破岩模式的影响,(1)建立9种采用不同平行黏结强度比值的数值模型,分别进行单轴压缩及巴西劈裂模拟,研究不同延脆性试样的力学行为及破坏模式的变化。(2)对9种模型进行双刀破岩,并监控其裂缝的发展情况及刀具的受力状况。(3)为减小随机性对模拟结果的影响,通过改变随机数,每种模型重复模拟5次,综合分析5次的计算结果。模拟分析发现,随着切向和法向黏结强度比值( )的增大,试样的脆性增加,破坏模式逐渐从剪切破坏转变为脆性张拉破坏,刀具破岩压碎区范围减小,张拉裂缝更容易在刀具间贯通延伸从而切割出块体更大的岩渣;随着试样脆性的增加,归一化比能减小,刀具破岩的效率增加;平行黏结强度比值相同的条件下采用不同随机数种子生成的模型中,试样的具体破坏情况有一定的差别,但总体破坏模式相似。  相似文献   

17.
为研究挤压地层双护盾隧道掘进机(TBM)作用下围岩变形及应力场特征,采用FLAC3D建立了完整模型,并详细阐述了隧道掘进机(TBM)施工过程中的模拟方法,重点分析了隧洞纵横断面内围岩位移场、应力场、塑性区特征。模拟结果表明,两腰下部范围内的围岩与TBM护盾发生接触并产生挤压,拱顶并未接触;受刀盘与护盾连接处的尺寸高差和前后护盾的锥度影响导致仰拱围岩内出现3次加卸载,仰拱内部环向应力和径向应力均大于拱顶和两腰,而且其主应力方向与径向线斜交,受扰动剧烈,但仰拱下方70°范围内的围岩基本处于弹性状态;横向断面内围岩塑性区自上而下逐渐减小,且距掌子面越远塑性区范围越大,但后盾塑性区范围变化不大。  相似文献   

18.
A model of tunnel boring machine performance   总被引:2,自引:0,他引:2  
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19.
基于UDEC的隧道掘进机滚刀破岩数值模拟研究   总被引:2,自引:0,他引:2  
现今全断面隧道掘进机(TBM)施工方法在长大深埋隧道工程中已被广泛采用,对滚刀破岩关键技术的进一步认识具有重要的工程价值。为了研究滚刀破岩机制,分析刀圈断面形态、岩石强度和节理角度对其的影响,运用UDEC方法建立了滚刀贯切岩石的二维数值系列模型,对TBM滚刀破岩过程进行了仿真。分析表明:滚刀破岩是滚刀下岩石拉破坏和剪破坏的综合反映,拉破坏是裂纹萌生与扩展的主要驱动机制;刃宽较大的平刀与刃角较大的楔刀破岩效果较好;平刀与楔刀在软岩中破岩效果相近,平刀在硬岩施工中比楔刀的破岩效果好;滚刀对节理角度为30°~60°的岩石破坏效果较好,由于楔刀的“劈裂”作用,楔刀比平刀更适合用于贯切含有节理的岩石。  相似文献   

20.
Pan  Yucong  Liu  Quansheng  Liu  Qi  Bo  Yin  Liu  Jianping  Peng  Xingxin  Cai  Tao 《Acta Geotechnica》2022,17(2):653-676
Acta Geotechnica - Many methods have been proposed to predict the field excavation performance of tunnel boring machine (TBM). They can usually predict the general trends of the field rock cutting...  相似文献   

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