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1.
The current scenario of oil production in ultra deep waters challenges the design of flexible pipes since they have to withstand high pressures, temperatures and dynamic loads during operation. Amongst the known failure mechanisms in flexible pipes, armor wire lateral buckling is of uttermost importance as there is no undisputable model for its prediction. In this work, compressive failure load for tensile armor lateral buckling is calculated for a sample of 29 flexible pipes based on the resolution of a numerical model that considers force and moment equilibrium conditions and geometric compatibility relations from differential geometry concepts. The obtained results are fitted on an equation via symbolic regression. Thus, a simple empirical model to predict compressive failure load is proposed as a function of the radius of tensile armor, wire lay angle and torsional, normal and binormal bending stiffness of the wire cross section. The model assumes the absence of frictional distributed forces in the wire and curvature of the flexible pipe, therefore it provides conservative results. For the 29 flexible pipe sample, the mean absolute percentage error of the empirical results in view of the numerical results was 0.6%.  相似文献   

2.
非黏结柔性管道是海洋油气开发的重要装备,在海水环境中,抗拉铠装层发生腐蚀会对安全运行产生严重威胁,因此明确抗拉铠装层腐蚀机理、对柔性管道的检测和对抗拉铠装层的腐蚀评估十分重要。抗拉铠装层腐蚀与环空的气体环境和水环境有关,采用合适的检测方法和设备检测环空,可以帮助判断其腐蚀情况,并为腐蚀疲劳寿命评估和应对策略制定提供参考。针对抗拉铠装层腐蚀机理、非黏结柔性管道检测、腐蚀疲劳寿命评估和腐蚀应对措施进行了总结,指出机理研究和检测评估方法的不足,为国内柔性管道抗拉铠装层腐蚀研究和完整性管理提供参考。  相似文献   

3.
Unbonded flexible pipe is one of the important pieces of equipment in floating production systems for transport of oil and gas between floaters and subsea wells located in deep water. To assure safety over a long-term service period, analysis of fatigue behavior under alternative bending is a key requirement. An analytical model for prediction of bending behavior is essential for understanding the mechanism of the local stress distribution in the helical wires of the tension armor layers under alternative curvatures and rapid estimation of the service life of flexible pipes for designers in engineering practice. In this paper, seven analytical models available in the literature are selected and summarized. Although the experimental results reported in the literature are limited, a three-dimensional finite element model is developed for investigation of the seven models, and the validity and limitations of these models for different structural parameters of helical wire are discussed, i.e., the width-thickness ratio of the wire section and helical angle. The analytical model based on spring theory resulted in a satisfactory estimation of bending stress for most cases and is recommended as a tool for the basic design of the helical armor wire structures in flexible pipes.  相似文献   

4.
This paper presents analytical and numerical models to predict the behavior of unbonded flexible risers under torsion. The analytical model takes local bending and torsion of tensile armor wires into consideration, and equilibrium equations of forces and displacements of layers are deduced. The numerical model includes lay angle, cross-sectional profiles of carcass, pressure armor layer and contact between layers. Abaqus/Explicit quasi-static simulation and mass scaling are adopted to avoid convergence problem and excessive computation time caused by geometric and contact nonlinearities. Results show that local bending and torsion of helical strips may have great influence on torsional stiffness, but stress related to bending and torsion is negligible; the presentation of anti-friction tapes may have great influence both on torsional stiffness and stress; hysteresis of torsion-twist relationship under cyclic loading is obtained by numerical model, which cannot be predicted by analytical model because of the ignorance of friction between layers.  相似文献   

5.
采用卷管法进行海底管道铺设过程中,管道首先通过牵引作用上卷于卷筒进行储存。管道与卷筒发生非线性接触,可能会产生复杂的塑性变形和局部屈曲。通过全尺寸柔性管力学性能试验获得柔性管轴力—应变以及弯曲—曲率等非线性力学性能关系,将试验所得的非线性材料性能参数导入建立的两种柔性管上卷ABAQUS有限元模型(梁—实体单元模型与壳和桁架—实体单元模型),实现柔性管较大轴向抗拉刚度和较小抗弯刚度的同步模拟以及管道与卷筒的非线性接触响应特征。通过对比分析两种有限元模型数值模拟得到的管道弯矩、弯曲曲率、管道轴力、管道与卷筒的接触压强等数据,发现在管道上卷过程中管道沿副法线方向的SM3弯矩占据其弯曲变形主导地位;管道与卷筒之间的摩擦效应对于管道轴力的影响较为显著;管道与卷筒的最大接触压强主要发生在卷管过渡段区域。  相似文献   

6.
王玮  陈耕 《中国海洋工程》2011,25(4):737-746
The unbonded flexible pipe of eight layers,in which all the layers except the carcass layer are assumed to have isotropic properties,has been analyzed.Specifically,the carcass layer shows the orthotropic characteristics.The effective elastic moduli of the carcass layer have been developed in terms of the influence of deformation to stiffness.With consideration of the effective elastic moduli,the structure can be properly analyzed.Also the relative movements of tendons and relative displacements of wires in helical armour layer have been investigated.A three-dimensional nonlinear finite element model has been presented to predict the response of flexible pipes under axial force and torque.Further,the friction and contact of interlayer have been considered.Comparison between the finite element model and experimental results obtained in literature has been given and discussed,which might provide practical and technical support for the application of unbonded flexible pipes.  相似文献   

7.
钢悬链线立管(SCR)具有特殊的结构型式,循环载荷作用下,由于海床模型的不确定性易导致触地区产生较高的弯曲应力,引发疲劳损伤。基于非线性P-y曲线管-土接触模型,运用大挠度曲线梁模型来模拟SCR与海床土的相互作用,研究SCR在浮体二维运动和海床作用下,触地区的动态曲率变化情况。由计算结果可知:1)由于在立管的有效张力中考虑局部曲率的影响,导致立管触地区的有效张力显著增加,并产生较高的弯矩; 2)动态分析中,分别运用线弹性海床和非线性海床模型,研究立管触地区的相对曲率随相对时间的变化曲线,表明非线性海床将使触地区的相对曲率具有明显的非线性,且有多个峰值,变化幅度较大,并出现反向曲率; 3)垂荡运动比纵荡对曲率的影响大,且运动幅值越大,影响越明显。  相似文献   

8.
This paper proposes an enhanced approach for evaluating the fatigue life of each metallic layer of unbonded flexible risers. Owing to the complex structure of unbonded flexible risers and the nonlinearity of the system, particularly in the critical touchdown zone, the traditional method is insufficient for accurately evaluating the fatigue life of these risers. The main challenge lies in the transposition from global to local analyses, which is a key stage for the fatigue analysis of flexible pipes owing to their complex structure. The new enhanced approach derives a multi-layer stress-decomposition method to meet this challenge. In this study, a numerical model validated experimentally is used to demonstrate the accuracy of the stress-decomposition method. And a numerical case is studied to validate the proposed approach. The results demonstrate that the multi-layer stress-decomposition method is accurate, and the fatigue lives of the metallic layers predicted by the enhanced multi-layer analysis approach are rational. The proposed fatigue-analysis approach provides a practical and reasonable method for predicting fatigue life in the design of unbonded flexible risers.  相似文献   

9.
杨和振  姜豪  杨启 《海洋工程》2014,28(3):363-379
This paper proposes an enhanced approach for evaluating the fatigue life of each metallic layer of unbonded flexible risers. Owing to the complex structure of unbonded flexible risers and the nonlinearity of the system, particularly in the critical touchdown zone, the traditional method is insufficient for accurately evaluating the fatigue life of these risers. The main challenge lies in the transposition from global to local analyses, which is a key stage for the fatigue analysis of flexible pipes owing to their complex structure. The new enhanced approach derives a multi-layer stress-decomposition method to meet this challenge. In this study, a numerical model validated experimentally is used to demonstrate the accuracy of the stress-decomposition method. And a numerical case is studied to validate the proposed approach. The results demonstrate that the multi-layer stress-decomposition method is accurate, and the fatigue lives of the metallic layers predicted by the enhanced multi-layer analysis approach are rational. The proposed fatigue-analysis approach provides a practical and reasonable method for predicting fatigue life in the design of unbonded flexible risers.  相似文献   

10.
Bend stiffeners are essential components of a flexible riser system, employed to ensure a smooth transition at the upper connection and to protect the riser against over bending and from accumulation of fatigue damage. The highly nonlinear rate dependent behavior of these structures directly affects the integrity assessment of the riser in one of its most critical regions, the top connection. A steady-state formulation (disregarding inertial forces) and numerical solution procedure is developed in this work employing the perturbation method for a nonlinear viscoelastic bend stiffener large deflection beam model subjected to harmonic loading conditions. For stochastic loading conditions, the response is calculated employing the superposition principle by summing up the steady-state result of a number of individual frequency components. A time domain formulation is also derived employing the state-variable approach for the numerical solution of the resulting hereditary integral in the governing equations. A case study is presented for the top connection system of a 4″ ID flexible riser using relaxation and tensile experimental data obtained from a typical class of bend stiffener polyurethane. Harmonic and stochastic input loading conditions are employed for time and frequency domain model comparison/validation and to assess loading history and frequency influence in the curvature response.  相似文献   

11.
非黏结柔性管道骨架层由不锈钢材料互锁缠绕而成,主要用于抵抗外压防止软管发生压溃失效.骨架层失效是柔性软管故障的最大风险,骨架层失效模式主要分为压溃失效和拉伸失效.采用非线性有限元方法并且考虑几何大变形、材料非线性、接触和摩擦等非线性效应的影响,对"S"型骨架层结构建立三维有限元模型,进行了单外压作用下的压溃失效分析和单一轴向拉力作用下的拉伸失效分析,而后开展轴向拉力和外压载荷组合作用下骨架层压溃失效分析.结果表明轴向拉力会一定程度上降低骨架层压溃承载力,相关结论可以为柔性软管结构设计和完整性评价提供参考.  相似文献   

12.
The flexible riser top connection is a critical region for lifetime assessment due to large tension/curvature variations and modeling uncertainties. The bend stiffener polyurethane mechanical response not only presents a nonlinear loading rate and temperature dependency but is also subjected to weather ageing during operation, which may affect its mechanical behavior over time. The top tension, employed for riser local cross-section stress calculation, is usually obtained from global dynamic analyses performed under selected environmental conditions, if direct measurement is not available. As a consequence, both the bend stiffener effect on the curvature distribution and the top tension time series present inherent uncertainties for riser lifetime (re)assessment. In the present work, a proposed monitoring approach composed by gyrometers installed along flexible riser/bend stiffener top connection system length combined with an inverse problem methodology is numerically investigated to estimate the following parameters: (i) polyurethane hyperelastic response and (ii) effective top tension. The top connection system is modeled using a large deflection beam bending model and the parameters are estimated using a damped least-square minimization approach with the Levenberg–Marquardt algorithm. For the preliminary feasibility investigation, the gyrometer experimental data is numerically estimated through Monte Carlo simulations. A case study is carried out to investigate the influence that the number of sensors, sensors arrangement, loading conditions and top connection model have on the inverse parameters estimation. The results indicate that the proposed monitoring approach and inverse parameter estimation methodology may effectively reduce flexible riser lifetime calculation uncertainties.  相似文献   

13.
圆形网箱框架用PE管材的弯曲疲劳试验   总被引:1,自引:0,他引:1  
网箱框架在风、浪、流单一载荷或其复合载荷的作用下,始终处于动态变化中,在这样的工况条件下,很容易发生疲劳破坏。本文通过对网箱框架工况条件的分析,认为网箱框架在沿直径方向的弯曲疲劳为主要因素,且在弯曲过程中周长保持不变。以圆形框架在直径方向产生20%的压缩变形为极端条件,通过几点假设,将工况条件向试验条件进行转化,提出1种圆形网箱框架用PE管材的弯曲疲劳试验方法。采用此方法对3种改性配方的聚乙烯管材样品进行了弯曲疲劳试验。结果表明,经10万次弯曲试验,3种配方的试样表面均无开裂等破坏现象,各配方的最大应力水平分别下降了14.3%,9.4%和16.9%。  相似文献   

14.
水下井口的疲劳完整性是海洋油气田长期安全开采的前提。工业界往往采用贴应变片直接测量水下井口应变来计算弯矩和疲劳损伤,但水下井口应变片粘贴困难且不能长时间连续工作。采用对水下井口监测方法,基于隔水管—防喷器组—水下井口的运动和力学特性,考虑防喷器组惯性力矩建立系统耦合动力学方程,最终形成基于监测数据的水下井口循环弯矩计算方法。以南海某深水水下井口为例,建立隔水管—防喷器组—水下井口系统有限元模型并进行动态分析,提取隔水管底部张力、转角、防喷器组加速度及转角等参数,代入所建立的系统耦合动力学模型,得到水下井口弯矩与有限元计算结果吻合良好。研究表明只需通过在线监测获得所需的输入数据,无需监测水下井口应变即可获取水下井口循环弯矩。建立的系统耦合动力学模型可为水下井口疲劳完整性评估提供理论依据。  相似文献   

15.
A study on fatigue behavior of unbonded partially prestressed concrete beams is presented.Model tests have been carried out in static loading and cyclic compressive loading on 15 beams withflexure.The ratios of the lower limit to the upper limit of fatigue load are 0.5 and 0.3 respectively,and thefrequencies of cyclic loading are 8 Hz and 4.5 Hz respectively.The experimental results of the strains of theconcrete and steel bars,the deflection of test beams,and the crack width of normal section are analyzed.According to statistics and analysis of test results,the corresponding calculation models are developed andpresented.  相似文献   

16.
弯曲曲率是使用卷管铺设时首要控制的参数之一。通过对海管的上卷加载、完全卸载、退卷加载及再次卸载等过程的弹塑性分析,建立了各个阶段的曲率模型,并推导了海管完全卸载时残余应力的解析解。在此基础上,分析了曲率、曲率比、残余曲率比及残余应力等参数的影响因素,得到了卷管铺设中海管的最优弯曲曲率及海管截面上的残余应力分布规律,并提出了基于弹塑性理论的海管的残余曲率及残余应力的控制建议。  相似文献   

17.
Metallic strip flexible pipes (MSFP), a relatively new style of unbonded flexible pipes, are considered as an attractive alternative to traditional submarine pipes. Pipelines will inevitably confront torsion load which may affect the integrity and safety during their installation and application. Throughout this paper, the mechanical behavior of MSFP subjected to pure torsion is investigated by both experimental and numerical methods. Results from these two methods are essentially in agreement with each other. The finite element method (FEM) can be adopted to predict the failure torque of MSFP under torsion and analyze the detailed stress conditions of each layer. In addition, the effects of boundary conditions, layout manners of steel strips, friction coefficients between contact surfaces, twist directions and tension loads are discussed. The obtained conclusions will benefit cross-section design of MSFP and relative practical engineering.  相似文献   

18.
A theoretical investigation is carried out of the mesh size measurement of an idealized fishing netting mesh. It is assumed that the bending moment of the netting twine is proportional to curvature and that there is no twine extension and no cross-sectional deformation of the twine. The corresponding momentum and force balance equations are analyzed. The measurement method our analysis most approximates is that of the ICES gauge. The effect on mesh measurement of twine bending stiffness, frictional resistance, boundary slope, gauge force and gauge thickness are all examined.  相似文献   

19.
玻纤增强柔性管作为一种新型海底油气输送管道,具有比强度高、柔度大和抗腐蚀性强等特点,因此在深海油气开发中具有非常广阔的应用前景。玻纤增强柔性管主要由内衬层、增强层和外保护层组成,其中增强层的等效模拟是玻纤增强柔性管设计成功与否的关键。根据玻纤增强柔性管的结构特征和材料特性,选取了四种不同的等效简化模型,对比研究了玻纤增强柔性管在轴向拉压荷载、弯曲荷载以及内压荷载作用下的力学性能。将不同简化模型的计算结果与相应的试验数据进行对比,进行等效模型的优选。研究结果表明,在内压载荷和弯曲载荷作用下,基于Halpin-Tsai模型数值结果与试验结果最为接近。在轴向载荷作用下,采用分离式模型或回形模型计算精度更高,若材料达到屈服状态时,则建议采用分离式模型进行模拟。  相似文献   

20.
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